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Illinois Tool Works ITW Dynatec APEX50 manual available for free PDF download: Technical Documentation Manual
Illinois Tool Works ITW Dynatec APEX50 Technical Documentation Manual (98 pages)
Brand:
Illinois Tool Works
| Category:
Industrial Equipment
| Size: 6 MB
Table of Contents
Information about this Manual
2
Index
3
Table of Contents
3
Chapter 1 Declaration of Incorporation / Conformity
7
Chapter 2 Safety Instructions
9
General Considerations
9
Warning Labels
9
Safety Symbols in this Manual
10
Safe Installation and Operation
10
Explosion/ Fire Hazard
11
Use of PUR (Polyurethane) Adhesives
11
Eye Protection & Protective Clothing
11
Electrical
12
Lockout/ Tagout
12
High Temperatures
12
High Pressure
13
Protective Covers
13
Servicing, Maintenance
14
Secure Transport
14
Treatment for Burns from Hot Melt Adhesives
15
Measures in Case of Fire
15
Keep Attention to Environmental Protection Standards
16
Chapter 3 Description and Technical Specs
17
Applicable Safety Regulations
17
Intended Use
17
Unintended Use, Examples
17
Residual Risks
17
Technical Changes
18
Using Foreign Components
18
Setting-Up Operation
18
Description APEX Slot die Applicator
19
Description
19
Specifications
20
Dimensions: APEX 50 MM with MAC Valve
21
Dimensions: APEX 50 MM with Festo Valve
22
Dimensions: APEX 50 MM with MAC Valve, Tube-Mount
23
Dimensions: APEX 76.2 MM with MAC Valve
24
Dimensions: APEX 110 MM with MAC Valve
25
Dimensions: APEX 150 MM with MAC Valves
26
Dimensions: APEX 190 MM with MAC Valves
27
Dimensions: APEX 270 MM with MAC Valves
28
Dimensions: APEX 390 MM with MAC Valves
29
Dimensions: APEX 470 MM with MAC Valves
30
Chapter 4 Installation & Setting-Up Operation
31
Conditions for Set-Up and Mounting
31
Installation
32
Typical Installation
32
Off-Roll Installation
34
Installation of Optional Wing Assemblies
35
Quality of Compressed Air
36
Advices for the Setting-Up Operation
37
Setting-Up Operation, in General
38
Shut down Procedure
40
Chapter 5 Maintenance and Repair Notes
41
Security Advices for Maintenance and Repair
41
Equipment Preparation for Maintenance & Repair
42
Re-Assembly Procedures and General Cautions
42
Maintenance Plan
43
Replacement of Module
44
Replacement of the Filter in Optional Filter Block
45
Shim Replacement
47
Replacement of Heater Cartridge or Sensor
49
Chapter 6 Troubleshooting
51
Troubleshooting in General
51
Troubleshooting Guide
52
Testing of Heater Cartridge or Temperature Sensor
54
Testing Resistance of the Heater Cartridge
54
Testing Resistance of the RTD Temperature Sensor
55
Chapter 7 Available Options & Accessories
57
Heater Cartridges
57
RTD Sensors
57
Blank Shims
57
Filters
58
Cable Assemblies
58
Recommended Spare Parts List
58
Chapter 8 Component Illustrations and Bill of Materials
59
APEX Slot die Applicator Model Designation Guide
59
Typical APEX 50Mm Service Block Assembly PN 813187
60
Typical APEX 50Mm Extruder Assembly, PN 814408
61
Typical APEX 76.2Mm Service Block Assembly, PN 812327
62
Typical APEX 76.2Mm Extruder Assembly, PN 812333
63
Typical APEX 110Mm Service Block Assembly, PN 111092
64
Typical APEX 110Mm Extruder Assembly PN 111095
66
Typical APEX 150Mm Service Block Assembly, PN 111082
67
Typical APEX 150Mm Extruder Assembly PN 111085
69
Typical APEX 190Mm Service Block Assembly, PN 111289
70
Typical APEX 190Mm Extruder Assembly PN 810007
72
Typical APEX 270Mm Service Block Assembly, PN 111087
73
Typical APEX 270Mm Extruder Assembly PN 111090
75
Typical APEX 390Mm Service Block Assembly, PN 111318
76
Typical APEX 390Mm Extruder Assembly PN 111324
78
Typical APEX 470Mm Service Block Assembly, PN 810489
79
Typical APEX 470Mm Extruder Assembly PN 810496
81
APEX Slot die Module, with MAC Solenoid Valve
82
APEX Slot die Module, with MAC Solenoid Valve and Air Tubes
83
APEX Slot die Module, (Rectangle Stand-Off), with Festo Solenoid Valve
84
APEX Slot die Module, (Square Stand-Off), with Festo Solenoid Valve
84
Block-Off Module, Square Stand-Off, PN 809956
85
Block-Off Module, Rectangle Stand-Off, Spacing 25Mm, PN 823360
85
Typical, Optional APEX Wing Assemblies
86
Specific APEX Extruder
87
Chapter 9 Schematics
89
Pin Connectors & Electrical Schematics
89
Dynacontrol/Dynamini or PLC (Platinum RTD) Control Scheme, PN 103117
89
Microprocessor Temperature Control (MCV) or Compuvision Control Scheme, PN 045X144
89
Upgrade (Nickel RTD) Control Scheme PN 104551
90
Upgrade (J-Type Thermocouple) Control Scheme
90
Upgrade (Platinum RTD) Control Scheme
90
Chapter 10 Appendix
91
Solenoid Valve Configurations, Schematics & Setup
91
Air Filter/ Regulator Installation Notes
91
Section 1, 24 VDC MAC Solenoid Valve, 4,02,1/8,HIR, PN 100054
92
Section 2, 24 V MAC Solenoid Valve 9.3W, PN 810028
93
Section 3, 24 VDC Festo High-Speed Solenoid Valve, PN 115055 & 115056
94
Section 4, Air Control Kit PN 100055, Component Illustration
95
Section 4, Air Control Kit PN 100380, Component Illustration
96
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