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RAPTOR 2540-3240-4240-5240
Sprayer safety, checks and maintenance: see manual No. 82.471
NIVELEC / NIVOMATIC control box: see manual No. 82.494
* Speed limited at 33 km/h in Switzerland.
82.490 - Raptor
(E.C.T. = Regulation by pressure sensor)
82.490-C
To be read attentively
and kept for further reference
C-TRONIC regulation: see manual No. 82.510
Tables of NOZAL nozzles: see manual No. 82.467
DUALELEC control box: see manual No. 82.487
AXIALE II boom: see manual No. 82.486
AXIALE 36-38 boom: see manual No. 82.515
D.D.L. II boom: see manual No. 82.488
EKTAR B2 boom: see manual No. 82.513
EKTAR B3 boom: see manual No. 82.514
UC4 boom control system: see manual No. 82.506
UC5 boom control system: see manual No. 82.507
Follow-up of the E-Tech crops: see manual No. 82.519
regulation
ENGLISH
(40 km/h)*
© BERTHOUD Agricole 12/2015
1

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  • Page 1 (40 km/h)* regulation (E.C.T. = Regulation by pressure sensor) 82.490-C ENGLISH © BERTHOUD Agricole 12/2015 To be read attentively and kept for further reference Sprayer safety, checks and maintenance: see manual No. 82.471 C-TRONIC regulation: see manual No. 82.510 Tables of NOZAL nozzles: see manual No. 82.467 NIVELEC / NIVOMATIC control box: see manual No.
  • Page 2 82.490 - Raptor...
  • Page 3: Table Of Contents

    CONTENTS 1. General and safety __________________________________________________ 5 (See manual No. 82.471) 1.1. Technical specifications RAPTOR 2540 - 3240 - 4240 - 5240 1.2. Tracks and tyres 1.3. Dimensions 1.4. Table of weights 1.5. Descriptive plates 1.6. Position of the safety stickers 2.
  • Page 4 7.10. Servicing the boom 7.11. OMEGA pump protection 8. Spraying circuits __________________________________________________ 47 8.1. Spraying circuit RAPTOR 2540 8.2. Spraying circuit RAPTOR 3240 - 4240 - 5240 9. Note on the treatments carried out during the season ___________ 52 82.490 - Raptor...
  • Page 5: General And Safety

    1. GENERAL SAFETY Warning and counter indications. General safety measures. Acceptable use of the sprayer. Maintenance (measures). Meaning of the safety stickers. See manual No. 82.471 "Sprayers safety, checks and maintenance". 82.490 - Raptor...
  • Page 6: Technical Specifications Raptor 2540 - 3240 - 4240 - 5240

    1.1. TECHNICAL SPECIFICATIONS RAPTOR 2540 - 3240 - 4240 - 5240 RAPTOR RAPTOR RAPTOR RAPTOR Series Option Not available 2540 3240 4240 5240 CHASSIS Chassis made of fabricated rectangular structural sections Mechanical air compressor with pneumatic blowgun Pneumatic suspension unit (1 front, 1 rear)
  • Page 7 RAPTOR RAPTOR RAPTOR RAPTOR Series Option Not available 2540 3240 4240 5240 OMEGA dual turbine centrifugal pump for PTO regulation (dual control: interior and exterior) PUMP Flow rate: 550 litres/minute at 3 bar Max. pressure: 8 bar TANKS Main tank 2500 l 3200 l 4200 l...
  • Page 8 RAPTOR RAPTOR RAPTOR RAPTOR Series Option Not available 2540 3240 4240 5240 BOOMS (continuation) Resetting the slope correction and variable geometry (AXIALE II / DDL II) SLANT CONTROL (AXIALE II / DDL II): UC4 (see manual No. 82.506), UC5 (see manual No. 82.507) TOTAL CONTROL: UC4 (see manual No.
  • Page 9: Tracks And Tyres

    1.80 m 2,50 to 3,05 m Series Option Not available Tyres RAPTOR 2540 - Mechanical variable track feature TYRES Track: 1.80 m to 2.25 m Track: 2.00 m to 2.70 m Track: 2.50 m to 3.05 m Ground clearance: 1.05 m Min.
  • Page 10 Tyres RAPTOR 3240 - Mechanical variable track feature TYRES Track: 1.80 m to 2.40 m Track: 2.00 m to 2.70 m Track: 2.50 m to 3.05 m Ground clearance: 1.05 m Min. Max. Min. Max. Min. Max. 270/95 R 48 1.80 m 2.40 m 2.00 m...
  • Page 11 Tyres RAPTOR 4240 and RAPTOR 5240 - Mechanical variable track feature TYRES Track: 1.80 m to 2.25 m Track: 2.00 m to 2.70 m Track: 2.20 m to 3.00 m Ground clearance: 1.10 m - 1.25 m Min. Max. Min. Max.
  • Page 12 Tyres RAPTOR 5240 - Hydraulic variable track feature TYRES Track: 1.80 m to 2.25 m Track: 2.00 m to 2.70 m Track: 2.40 m to 3.04 m Ground clearance: 1.10 m - 1.25 m Min. Max. Min. Max. Min. Max. 300/95 R 52 1.82 m 2.25 m...
  • Page 13: Dimensions

    1.3. DIMENSIONS Boom width (in m) Overall Track EKTAR EKTAR Total Max. Ground Wheelbase width AXIALE DDL II length height clearance 8.84 m 3.825 m 1.80 m 8.64 m RAPTOR 1.05 m 3.80 m 2.55 m 2540 2.25 m 9.44 m 4.00 m 32/33 32/33...
  • Page 14: Table Of Weights

    The speed of 40 km/h is applicable as long as the equipment does not exceed a width of 3.00 m. 1.4. TABLE OF WEIGHTS (in kg) RAPTOR 2540 RAPTOR 3240 Kerb Kerb...
  • Page 15: Descriptive Plates

    1.5. DESCRIPTIVE PLATES The locations of your sprayer's descriptive plates are indicated on page 16. FOR SPRAYING • The box "Type" is made up of letters and figures. • Example: RAP C 3240 AX 24 24 = Boom width 24 meters AX = AXIALE boom (E2 = EKTAR B2, E3 = EKTAR B3) 3240 = Sprayer series (2540, 4240, 5240) C-TRONIC...
  • Page 16: Position Of The Safety Stickers

    1.6. POSITION OF THE SAFETY STICKERS 417.586 BERTHOUD plate on the right-hand side of the central part of the boom 417.576 418.6 On the hopper 48 . 89 - Lors de l'embrayage de la pompe pulvé, mettre impérativement au ralenti le moteur thermique.
  • Page 17: Starting-Up The Sprayer

    2. STARTING-UP SPRAYER Checking self-propelled sprayer advance speed. Checking self-propelled sprayer wheel circumference. Checking flow/hectare. See manual No. 82.471 "Sprayers safety, checks and maintenance". 82.490 - Raptor...
  • Page 18: Rinsing The Sprayer Before First Use

    2.1. RINSING THE SPRAYER BEFORE FIRST USE Rinse the sprayer completely with clean water, before using phytosanitary products (weed killers, insecticide or other product) in your sprayer for the first time. • Remove the nozzles if they are fitted. • Unscrew the end plugs on the pipes. •...
  • Page 19: Choice Of Nozzles And Tables Of Flow Rates

    3. CHOICE OF NOZZLES TABLES OF FLOW RATES See manual No. 82.467 "NOZAL nozzles" REGULATION See manual No. 82.510 " C-TRONIC regulation" 82.490 - Raptor...
  • Page 20: Characteristics Of The Omega Pump

    4.1. CHARACTERISTICS OF THE OMEGA PUMP • Frame in machined cast iron. • Drive by oil-cooled speed multiplier. • Rotation speed of the double turbine: 3,900 rpm. Note: This speed can be adjusted using the potentiometer located on the cab console (see page 23). •...
  • Page 21: C-Tronic

    4.2. PRESENTATION OF THE C-TRONIC CONTROL BOX "Totals" key "Programme" key to access the programming from (parcel, user, sprayer) spraying, parcel, sprayer, user... "Escape" key "DUALELEC" key to control the functions of the sprayer (spraying, "Configuration" key rinsing...) (language, brightness -PILOT of the screen, joystic connection...)
  • Page 22 BOOM KEYS Reset of variable Right variable geometries geometry raising Right slope correction Right variable Reset of geometry lowering drawbar Raising of boom Lowering of boom Slope correction reset Left slope correction Left variable Left variable geometry raising geometry lowering SPRAYING KEYS Sequential spraying is aimed at changing the spraying status: - If spraying open = closing of spraying.
  • Page 23: Centrifugal Pump Functions

    5. CENTRIFUGAL PUMP FUNCTIONS The internal combustion engine must be at idle when engaging the centrifugal pump. All the valve operations must be done with the engine at idle. Power up the control box. In cab At the control station OMEGA pump speed control potentiometer OMEGA pump...
  • Page 24: Adjustment Of The Dualmatic Valves

    - Press the two knobs then turn. • To position the index (4): - Pull the two knobs then turn. Diagram (5) illustrates the hopper. BERTHOUD 1 EXTERNAL SUCTION 2 WATER INTAKE, MAIN TANK 3 WATER INTAKE, EXTERNAL SUCTION 4 WATER INTAKE, RINSING TANK (ENGINE SPEED 1,200 RPM)
  • Page 25: Filling

    5.2. FILLING FILLING THE TANK • Via the manhole (gravity): - Open the cover on the top of the tank. • By external suction device: - Close the drain opening using the valve located under the tank (figure 2). - Fill the centrifugal pump priming tank with water. To do this, remove the hexagon socket head screw (V) located on the upper part of the pump body (figure 3).
  • Page 26: Incorporation Hopper

    5.3. INCORPORATION HOPPER - This permits introduction, in alternation with water filling of the sprayer, of powders or liquid treatment products. - This device ensures perfect product homogeneity in the water, and makes spraying operations easier. OPERATION OF THE HOPPER (figure 5) - Fill the tank partly (see filling operation page 25).
  • Page 27 82.490 - Raptor...
  • Page 28: Spraying

    5.4. SPRAYING C-TRONIC CONTROL BOX PREPARATION OF THE (figure 7) - With the pump off: ▪ Power up the control box by pressing key (1), the screen lights up. C-TRONIC - Program the control box (see manual No. 82.510). SPRAYING CONTROL Put the indexes on Berlogic function (figure 10) (DUALELEC option, choose function NOTE: Modulate mixing from...
  • Page 29: Transferring

    BERTHOUD 1 EXTERNAL SUCTION 2 WATER INTAKE, MAIN TANK 3 WATER INTAKE, EXTERNAL SUCTION 4 WATER INTAKE, RINSING TANK (ENGINE SPEED 1,200 RPM) 5 SPRAYING 6 TANK CLEANING WITH RINSING TANK (ENGINE SPEED 1,200 RPM) 7 BOOM RINSING WITH RINSING TANK (ENGINE SPEED 1,200 RPM)
  • Page 30: Rinsing Operations

    (example: changing from a herbicide to a fungicide). SEE PHASES 1, 2, 3 and 4 (pages 31 to 33). BERTHOUD 1 EXTERNAL SUCTION 2 WATER INTAKE, MAIN TANK 3 WATER INTAKE, EXTERNAL SUCTION...
  • Page 31 PHASE 1 - RINSING OF THE MAIN TANK, HOPPER AND MIXING CIRCUITS WITH THE TANK FULL OF WATER (Use half of the rinsing tank; the other half will be used to rinse the spray circuit) OPERATIONS PERFORMED IN THE FIELD With the pump off.
  • Page 32 PHASE 2 - RINSING THE SPRAYING AND BOOM CIRCUITS WITH THE RINSING TANK (With the rest of the water in the rinsing tank) OPERATIONS PERFORMED IN THE FIELD With the pump off. • Put the indexes on Berlogic function (DUALELEC option, choose function - Open the spraying: C-TRONIC With the...
  • Page 33 - To totally drain the tank: C-TRONIC With the control box (figure 7, page 28): ▪ Press the key next to the icon. -PILOT With the mutifunction joystick (figure 9, page 29): -PILOT ▪ Press the key (6) of the joystick.
  • Page 34 82.490 - Raptor...
  • Page 35: Other Sprayer Functions

    6. OTHER SPRAYER FUNCTIONS 82.490 - Raptor...
  • Page 36: Mixing Operation

    6.1. MIXING OPERATION • The mixing boom is used to obtain a homogenous product mixture in the tank, both before and during spraying operations. Mixing can be varied by means of function "5 - SPRAYING", to accomplish this: - With DUALMATIC, vary the position of the index (1) (figure 12) between - With DUALELEC, the agitation percentage can be varied on the screen, or use the automatic mixing modulation (see manual No.
  • Page 37 BERTHOUD 1 EXTERNAL SUCTION 2 WATER INTAKE, MAIN TANK 3 WATER INTAKE, EXTERNAL SUCTION 4 WATER INTAKE, RINSING TANK (ENGINE SPEED 1,200 RPM) 5 SPRAYING 6 TANK CLEANING WITH RINSING TANK (ENGINE SPEED 1,200 RPM) 7 BOOM RINSING WITH RINSING TANK (ENGINE SPEED 1,200 RPM)
  • Page 38: Rinsing Tank

    6.6. RINSING TANK • The rinsing tank (3) (figure 17) is located in front of the main tank. • It is ESSENTIAL for the rinsing tank to be filled with clean water, through the lid (1), without any pressure. • Its fill level is indicated by a clear gauge (2) which is visible from the self-propelled sprayer cab. 6.7.
  • Page 39 82.490 - Raptor...
  • Page 40: External Washing Device (Optional)

    PROCEDURE • A detergent should preferably be used to facilitate cleaning: All Clear (5 l), BERTHOUD reference 788.796 or All Clear Extra NF (5 l), BERTHOUD reference 788.792. • Refer to the detergent manufacturer's instructions regarding exposure time and dilution. To do this, consult the instructions on the product.
  • Page 41: Maintenance Of The Sprayer

    7. MAINTENANCE OF THE SPRAYER Practical recommendations. See manual No. 82.471 "Sprayers safety, checks and maintenance". 82.490 - Raptor...
  • Page 42: Practical Recommendations For The Servicing Of Your Sprayer

    - Change the nozzles once per year or when their flow rate is 10 to 15 % greater than their initial flow rate. To do this, use the FLOW TEST - BERTHOUD reference 765.241, or the FLOW RATE GAUGE - BERTHOUD reference 778.887.
  • Page 43: Last Filling Operation

    • Grease all mechanical parts that can be rust. • Deoxidize the contacts on the power plugs (KF F2 aerosol BERTHOUD reference 765.065). • Clean the outside of the sprayer. Paint the mechanical parts exposed (blue paint aerosol, BERTHOUD reference 769.077 or green paint aerosol, BERTHOUD reference 778.890).
  • Page 44: Delivery Filter

    7.8. DELIVERY FILTER • The delivery filter (1) (figure 23) is located at the control station. Note: For booms from 36 m, filtration is ensured by a double filter. • It provides additional filtration. • To clean the filter cartridge, you must put the indexes on Berlogic function (see page 30) (DUALELEC option, choose function...
  • Page 45: Omega Pump Protection

    7.11. OMEGA PUMP PROTECTION • To ensure that the pump is completely drained in freezing conditions, remove the plugs ((1) drainage, (2) vent) and allow the water or spray mixture to drain for at least 15 minutes. Replace the plug (1) and fill the pump with antifreeze via the opening (2).
  • Page 46 82.490 - Raptor...
  • Page 47: Spraying Circuits

    8. SPRAYING CIRCUITS 82.490 - Raptor...
  • Page 48: Spraying Circuit Raptor 2540

    8.1. SPRAYING CIRCUIT RAPTOR 2540 DESCRIPTION OF ITEMS on page 49 1 - Rinsing tank. 2 - Electric gauge. 3 - Vent cap. 4 - Regulation valves group. 5 - Rinsing balls. 6 - Mixing boom. 7 - Return to tank.
  • Page 49 ø 19 82.490 - Raptor...
  • Page 50: Spraying Circuit Raptor 3240 - 4240 - 5240

    8.2. SPRAYING CIRCUIT RAPTOR 3240 - 4240 - 5240 DESCRIPTION OF ITEMS on page 51 1 - Rinsing tank. 2 - Electric gauge. 3 - Vent cap. 4 - Regulation valves group. 5 - Rinsing balls. 6 - Return to tank. 7 - Mixing boom.
  • Page 51 ø 19 82.490 - Raptor...
  • Page 52: Note On The Treatments Carried Out During The Season

    9. NOTE ON THE TREATMENTS CARRIED OUT DURING THE SEASON Date Field Treatment Product Dose Volume l/ha Nozzle Pressure Speed km/h 82.490 - Raptor...
  • Page 53 82.490 - Raptor...
  • Page 54 Because of our policy of constant product improvement, we reserve the right to modify product specifications or design without prior notice. BERTHOUD Agricole S.A.S. Z.I. de Bois Baron - 1 rue de l’Industrie 69220 BELLEVILLE S/SAÔNE - FRANCE Phone: + 33 4 74 06 50 50 - Fax: +33 4 74 06 50 77 RCS Villefranche-Tarare B 515 720 829 www.berthoud.com...

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Raptor 3240Raptor 4240Raptor 5240

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