Evolution
Operation
Getting Started
The Evolution 5000 Series Universal Charger must be
correctly installed before use. Read all installation
instructions thoroughly before starting actual installation.
"! WARNING
Carefully follow all instructions provided with this
charger. This charger will perform as designed only
if installed, used, and maintained properly;
otherwise, it may fail to operate properly and result
in serious personal injury or death.
Use eyewear or face protection to avoid eye injury
during installation; failure to do so may result in
serious personal injury.
What you will need:
• Electric drill
• #7 (.201) drill bit, 9/32 (0.281) drill bit
• 1/4-20 tap
• #2 Phillips head screwdriver
• Stainless steel 1/4- 20 bolts (4)
• 5-amp in-line fuse
• Master ON/OFF switch
• Strain relief bushing for power supply cable
• Installation hardware kit (provided).
Installation Guidelines
Figure 1.
Select a large flat surface area for mounting that allows
easy access for Evolution 5000 Series TIC storage and
adequate cable length for electrical connections. Take care
to install the charger in an area protected from direct water
spray and extreme temperature conditions.
© MINE SAFETY APPLIANCES COMPANY 2005
(L) REV 0
®
5000 Series Universal Charger Installation
Figure 2.
Mounting Hanging Channels, Charger
Housing, and Non-Charging Mounting
Bracket
1. Drill two holes in both Unistrut channels (A in FIGURE 1),
using a 9/32 (.281) drill.
• Drill mounting holes, 1-1/2 inches in from outside
edges of channels.
2. Place top channel on the cab wall, approximately four
inches away from overhead obstructions.
3. Using a Unistrut channel as a template, drill two holes into
cab wall with a #7 (.201) drill.
4. Tap both holes for 1/4-20 mounting bolts.
5. Position bottom channel on cab wall, 6-1/2 inches away
from center of top channel.
6. Repeat steps 3 and 4 to mount bottom channel.
7. Bolt both channels in-place with stainless steel 1/4-20 bolts.
Mounting the Universal Charger or
Non-Charging Mounting Bracket to
Channels
Figure 3.
1. Slide Unistrut spring nut (B in FIGURE 1) into channel and
rotate 90° to seat nut in channel V-groove. One nut is
required for the top channel and two for the bottom
channel.
P.O. BOX 427, PITTSBURGH, PA 15230
10068222
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