Enerpac Pow’R-LOCK PL200 Series Instruction Sheet

Enerpac Pow’R-LOCK PL200 Series Instruction Sheet

Portable lift system air-operated

Advertisement

Quick Links

POWERFUL SOLUTIONS. GLOBAL FORCE.
L4075
Rev. F
Index:
English. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Español . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-39
Portuguese . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-59
日本語 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61-78
1.0 SAFETY
1.1 Introduction
Read all instructions carefully. Follow all recommended safety
precautions to avoid personal injury as well as damage to the jack
and/or damage to other property. Enerpac cannot be responsible
for any damage or injury from unsafe use, lack of maintenance
or incorrect operation. Do not remove warning labels, tags, or
decals. In the event any questions or concerns arise, contact
Enerpac or a local Enerpac distributor for clarification.
If you have never been trained on high-pressure hydraulic safety,
consult your distributor or service center for a free Enerpac
Hydraulic Safety Course.
This manual follows a system of safety alert symbols, signal
words and safety messages to warn the user of specific hazards.
Failure to comply with these warnings could result in death or
serious personal injury, as well as damage to the equipment or
other property.
The Safety Alert Symbol appears throughout this
manual. It is used to alert you to potential physical
injury hazards. Pay close attention to Safety Alert
Symbols and obey all safety messages that follow this symbol to
avoid the possibility of death or serious personal injury.
Safety Alert Symbols are used in conjunction with certain Signal
Words that call attention to safety messages or property damage
messages and designate a degree or level of hazard seriousness.
The Signal Words used in this manual are DANGER, WARNING,
CAUTION and NOTICE.
Indicates a hazardous situation that, if not avoided,
DANGER
will result in death or serious personal injury.
Indicates a hazardous situation that, if not
WARNING
avoided, could result in death or serious
personal injury.
Indicates a hazardous situation that, if not
CAUTION
avoided, could result in minor or moderate
personal injury.
Indicates information considered important,
NOTICE
but not hazard related (e.g. messages relating
or
to property damage). Please note that the
Safety Alert Symbol will not be used with this
NOTICE:
signal word.
1.2 Use Guidelines Supplement
A copy of the Pow'R Lock Use Guidelines Supplement (Enerpac
document L4131) has been packed separately with the jack. Read
and fully understand the instructions and precautions contained
in the Use Guidelines Supplement before operating the jack.
11/16
Instruction Sheet
Pow'R-LOCK
PL200 Series Models (air-operated)
1.3 Safety Precautions - Pow'R-LOCK
System
Failure to observe and comply with the following precautions
could result in death or serious personal injury. Property
damage could also occur.
• Keep hands and feet away from hydraulic cylinder and
related components during jack operation.
• Always wear proper personal protective equipment (PPE)
when operating hydraulic equipment (such as gloves, eye
protection, head protection, protective footware, etc.).
• Do not handle pressurized lines. Escaping oil under
pressure can penetrate the skin, causing serious personal
injury. If oil is injected under the skin, see a doctor
immediately.
• The jack is to be used only for lifting loads and for
supporting lifted loads. Never use the jack for pushing
or separating objects, or for other non-lifting related
purposes.
• Never exceed the rated capacity of the jack. Allow for a
margin of safety that accounts for possible shifting loads
or side loading conditions. Failure to follow this warning
could cause the jack to fail.
• Never tamper with overload protection devices. The jack's
internal relief valve must not be repaired or adjusted
except by an authorized service center. The maximum
rated hydraulic pressure of the jack hydraulic system is
10000 psi [700 bar]. Higher settings may result in personal
injury and/or equipment damage.
• Be sure lifting arrangement is stable before lifting load.
Use jack only on a solid and level surface, capable of
supporting the load and the base of the jack. Always
center the load on the load cap of the jack. If the jack is
not perpendicular to the load, slipping or loss of load is
possible.
• Distribute the load evenly when performing lifts with
multiple jacks. Failure to heed this warning may cause loss
of load and/or failure of the jacks.
• Be aware of external events and acts of nature (wind,
storms, flooding, earthquakes or other seismic activity,
etc.) that could occur either while the jack is in active use,
or while it is left loaded and unattended. Do not use the
jack if it is likely that such conditions will occur.
1
Portable Lift System
Portable Lift
WARNING

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Pow’R-LOCK PL200 Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Enerpac Pow’R-LOCK PL200 Series

  • Page 1 Failure to observe and comply with the following precautions If you have never been trained on high-pressure hydraulic safety, could result in death or serious personal injury. Property consult your distributor or service center for a free Enerpac damage could also occur. Hydraulic Safety Course.
  • Page 2: Product Data

    • Immediately replace worn or damaged parts with genuine Enerpac parts. Enerpac parts are designed to fit properly Crush and Pinch Point Hazard. and to withstand high loads. Non-Enerpac parts may break Do not reach in this area! or cause the jack to malfunction.
  • Page 3 Table 2 - External Dimensions, PL20014-ASA inch inch inch inch inch inch inch inch inch inch 38.6 64.0 1626 15.7 25.4 89.9 2283 34.0 48.0 1219 14.5 23.6 NOTICE: Height of items E1 and E2 is with swivel load cap installed. Subtract 2 inches (51 mm) if non-swivel load cap is used. Dimensions shown are approximate and subject to change without notice.
  • Page 4: Product Description

    INTERNATIONAL STANDARDS Two different stroke lengths are available. Both models are Enerpac declares that this product has been tested and powered by an external compressed air system (user-supplied). conforms to applicable standards and is approved to A convenient two-button pendant controls operation of the jack's carry the CE mark.
  • Page 5: Assembly And Setup

    120 psi [8,3 bar]. NOTICE Pressure settings of above 120 psi [8,3 bar] will result Figure 3, Filter/Regulator, Air Line Lubricator in reduced air motor life and will void the Enerpac product and Air Shut-off Valve warranty. 5.4 Air Lubrication The jack pneumatic system is equipped with an automatic air line lubricator.
  • Page 6 5.5 Upper Handle Installation CAUTION Do not walk backwards while pulling the jack. The upper handle is shipped unassembled. Install it as described Always look toward the direction where the jack is being in the following steps. See Figure 5 for assembly details. pulled.
  • Page 7: Operation

    20 percent additional capacity. EXAMPLE: Before operating the jack, refer to the Pow’R Lock Use Guidelines Supplement (Enerpac document L4131) for important lifting For a 100000 pound [45359 kg] load, the following equations information and precautions.
  • Page 8: Pendant Controls

    Load may become unstable or drop. Property damage could also occur. • Before operating the jack, refer to the Pow’R Lock Use Guidelines Supplement (Enerpac document L4131) for important lifting information and precautions.
  • Page 9 Extensions and spacers are available as optional accessories load is lowered evenly, so that load shifting does not occur. from your Enerpac authorized distributor. Refer to tables 4 and Load shifting could cause instability, which could result in 5 for additional information.
  • Page 10 For additional information regarding load cap selection and usage, refer to the Pow’R Lock Use Guidelines Supplement PLS2 (Enerpac document L4131). NOTICE: Dimensions and weights shown are approximate. WARNING Failure to observe the following rules, precautions, and conditions could result in an unstable lifting arrangement.
  • Page 11: Maintenance

    • If Enerpac HF is not available at the worksite, use an equivalent maintenance and repair procedures are being performed. hydraulic oil that meets the specifications shown in Table 8.
  • Page 12: Changing The Oil

    Change the oil in the hydraulic reservoir every 12 months or 500 hours of use. See Figure 12. Remove the oil fi ll plug and add Enerpac HF hydraulic oil as The following conditions will require more frequent oil changes: required.
  • Page 13 Rear View CAUTION WARNING DANGER NOTICE: NOTICE Be sure air pressure gauge (item J) indicates zero (0) psi/bar before removing lubricator fi ll plug (item F) or performing maintenance activities. Front View Key: A. Air Filter/Regulator F. Lubricator Fill Plug L.
  • Page 14 If old air muffler is very dirty or clogged, replace it with a new air muffler. Use only a 25 micron air muffler of the original specifications (Enerpac Part No. DD4791116 or equivalent). Air Muffler Figure 16, Caster Wheel Bearings 7.9 Lubrication of Cylinder Threads and Lock Nut...
  • Page 15 Attach a lifting sling to the front access cover. Wrap the sling NOTICE Jack may start and run briefly in the following step, as around the anti-rotation plate and load cap, so that the cover trapped air is expelled from the jack pneumatic system. is held in the raised position.
  • Page 16 ✽ ✽ ✽ Lubricate with gear oil. (see Section 7.9 for detailed instructions) Key: A. Hydraulic Cylinder E 2. Tensioner Pivot Shaft B. Lock Nut F. Chain Drive Plate ✽ C. Drive Chain G. Drive Sprocket D. Roller H. Proximity Sensors E 1.
  • Page 17: Troubleshooting

    Have hydraulic reservoir and intake screen flushed and cleaned by screen. Enerpac Authorized Service Center. f. Air motor worn or damaged. Have air motor inspected by Enerpac Authorized Service Center. Repair or replace components as required. 3. Oil is overheating. a. Low oil level in hydraulic reservoir.
  • Page 18 Jack is overloaded. Reduce load or use a different jack of a higher capacity. NOTICE: When d. Cylinder hydraulic control valve not Have control valve inspected by Enerpac Authorized Service center. Repair pendant DOWN shifting. or replace components as required.
  • Page 19 Lock nut drive train components are Have Enerpac Authorized Service Center inspect condition of lock nut drive worn or loose. chain, sprockets and related components. Repair or replace components Cylinder stops part- as required.
  • Page 20 NOTES: OBSERVACIONES: NOTAS: 注释: _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________...
  • Page 21 NOTES: OBSERVACIONES: NOTAS: 注释: _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________...
  • Page 22 NOTES: OBSERVACIONES: NOTAS: 注释: _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________...
  • Page 23 NOTES: OBSERVACIONES: NOTAS: 注释: _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________...
  • Page 24 Enerpac Worldwide Locations e-mail: info@enerpac.com internet: www.enerpac.com Southeast Asia, Hong Kong Enerpac Integrated Solutions B.V. India Australia and New Zealand Actuant India Private Limited and Taiwan Spinelstraat 15, 7554 TS Hengelo Actuant Australia Ltd. P.O. Box 421, 7550 AK Hengelo No.

This manual is also suitable for:

Pow’r-lock pl20014-asaPow’r-lock pl20025-asa

Table of Contents