Ramsey Electronics 2000 Owner's Manual page 10

Installation Instructions
A. Remove Vehicle Bumper |
1. Save bumper hardware for re-installation of vehicle
bumper.
B. Mounting Kit to Winch Assembly
1. Remove shipping strap.
2. Attach Back-Bar (Item #10) to wihch assembly using
(3) 3/8-16NCx 1 Hx. Hd. capscrewb with iockwashers
and (1) %-16NC x % Hx. Soc. Hd. capscrews.
Tighten all bolts to proper torque value. (See Torque
Value chart)
3. Attach front mounting angle (Item *8) to winch as
sembly using (3) %-16NC x 1 Hx. Hd. capscrews
and (1) %-16NC x % Hx. Hd. capscrews all with
Iockwashers. Tighten all bolts to proper torque
value. (See Torque Value Chart)
4. Attach roller assembly (included with Model 2001
winch) to top side of front mounting angle using (2)
%-16NC X IVi Hx. Hd. capscrews, Iockwashers and
nuts and (2) %-16NC x 1 Hx. Hd. capscrews with
Iockwashers. See diagram, tighten all bolts to proper
torque value. (See Torque Value Chart)
5. Bolt brackets (Item #11 and Item #6) to Inside of ve
hicle's right side rail with (4) y2-13NC x iy2 Hx. Hd.
capscrews. Repeat above procedure to left side rail,
using brackets (Item #12 arid Item #7).
6. Before lifting kit and winch assembly, the rubber
plug must be removed from clutch housing to allow
removal of alien Hd. setscrew. Replace plug after
setscrew's removal. Remove spiral pin (existing pin)
from clutch handle. Discard handle and re-use pin
to attach clevis (Item #13) to shifter shaft of winch
assembly.
Bend the lip of the female electrical connector cover
in the solenoid cover, at gear housing end of winch,
until it is at a 90° angle to the face of the connector
cover.
Two holes rS%^ to be drilled thru vehicle's left side
rail; (1) % (.344) Dia. hole and (1) % (.281) hole. See
diagram — View "A" for approximate location of
holes. After holes have been drilled, attach -angle
bracket (Item #9) to outside of frame at Hi hole using
yr-20NC X 1 Hx. Hd. capscrew.
7. Raise winch with Back-Bar, front angle with roller
frame attached, between right and left side mounting'
brackets. Fasten front angle to front side of mount
ing brackets (Items #6 and #7) with (1) y2-13NC x
^V4 (each side) use Iockwashers and nuts. Do not
tighten bolts.
Attach Back-Bar to rear mounting brackets (Items
#11 and #12) with (2) y2-13NC x 11/2 Hx. Hd. cap-
screw (each side) use Iockwashers and nuts. Level
winch and frame. Tighten all bolts to proper torque
value. (See Torque Value Chart)
Attach brackets (Items #4 and #5) to top of front
Torque Value Chart
Size
1/4-20
3/8-16
7/16-14
1/2-13
1/2-20
5/8-11
3/4-10
Torque Ft. Lbs.
5
18
28
39
41
83
105
Nm
6.7
24.4
37.9
52.8
55.5
112.5
142.3
mounting angle (Item #8) and front side of mounting
brackets (Iterns #6 and #7) with y2-13NG x 1% Hx.
Hd. capscrews, use Iockwashers and nuts. See dia
gram — Tighten all bolts securely.
8. Place cable thru % Dia. hole in frame. Place cable
wire thru clevis (Item #13) and thru swivel (Item #3)
and secure.
(Be sure that cable, pushed In as far as possible,
has no sharp bends and clutch Is fully engaged be
fore tightening swivel assembly. After swivel has
been tightened bend end of cable 90°, so swivel will
not slip off of cable during operations.) Secure cable
housing between bracket (Item #9) and clip (Item
#15) using y4-20NC x 1 Hx. Hd. capscrews, Iock
washers and nuts.
To dis-engage clutch pull cable control handle out
and rotate clockwise to lock clutch at dis-engaged
position.
C. Bumper Installation
1. Connector assemblies (Item #1 and Item #2) are
provided to allow for a more convenient location for
the female connector (Item #1) for hand control
switch. Location should be determined and holes
drilled before bumper is re-installed.
2. Cut bumper as shown In View "B". (License plate
bracket will need to be relocated if front license
plate is required.)
3. One y2" Dia. (slotted) hole is required on top flange
of bumper, L. H. side, for cable mounting./See dia
gram for hole location)
4. Remount vehicle bumper, using existing vehicl^^
hardware, to top portion of frame? To attach low^^^
portion of bumper to vehicle (2) y2-13NC x 3 Lg.
capscrews, Iockwashers and nuts are required. Align
bumper braces and bolt securely to frame. Tighten
all bolts to proper tor<fbe value. (See Torque Value
Chart)
5. Take male connector assembly (Item #2) and place
it thru designated hole In bumper and plug into fe
male connector on black solenoid cover of winch
assembly. Fasten female connector (Item #1) to
outside of bumper using. (2) #10-24NC x Vs Lg.
slotted Hd. screw. Tighten securely.
6. Place handle end of cable in slotted hole in bum
per and secure.
□.Battery Cable and Remote Switch
1. Connect battery cable to winch.
2. Route cable between grill and vehicle crossmember
up to the posltivd'"post of battery. (Be sure battery
cable Is not on any sharp edges.) Y
3. Plug remote switch into receptacle on winch. ^
4. Run winch forward and reverse to check connec
tions.
\
E. Winch Cable
1. Unwind cable by rolling It along floor.
2. Place end of cable, opposite hook, through falrlead
and into hole In winch drum.
3. Secure cable with setscrew.
4. Wind cable, using winch power, onto drum In evei
layers. (Refer to your winch owner's manual for safe
operation.)
NOTE: RIGHT AND LEFT HAND DIRECTIONS AS IF SEATED
BEHIND STEERING WHEEL