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laguna T1002 Manual

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T1002 5HP Shaper
Manual
LAGUNA TOOLS
2072 Alton Parkway
Irvine, California 92606
Ph: 800.234.1976
www.lagunatools.com
© 2018, Laguna Tools, Inc. LAGUNA® and the LAGUNA Logo® are the registered trademarks of Laguna Tools, Inc. All rights reserved.
Model Numbers: MT01002

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  • Page 1 T1002 5HP Shaper Manual LAGUNA TOOLS 2072 Alton Parkway Irvine, California 92606 Ph: 800.234.1976 Model Numbers: MT01002 www.lagunatools.com © 2018, Laguna Tools, Inc. LAGUNA® and the LAGUNA Logo® are the registered trademarks of Laguna Tools, Inc. All rights reserved.
  • Page 2 Machines sold through dealers must be registered with Laguna Tools within 30 days of purchase to be covered by this warranty. Laguna Tools guarantees all new machines and accessories sold to be free of manufacturers’...

  • Page 3: Table Of Contents

    Table of contents Safety Rules Noise emission Specification sheet Receiving your machine Unpacking your machine Introduction to your machine Assembly and setup Where to locate your machine Operating your machine Maintenance Troubleshooting Accessories Electrical drawing Spare parts Exploded view drawings and parts lists...

  • Page 4: Safety Rules

    Safety Rules As with all machinery there are certain hazards involved with the operation and use. Using machines with caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. If you have any questions relative to the installation and operation, do not use the equipment until you have contacted your supplying distributor.

  • Page 5: Noise Emission

    Noise emission Notes concerning noise emission : Given that there exists a relationship between noise level and exposure times, it is not precise enough to determine the need for supplementary precautions. The factors affecting the true level of exposure to operators are clearly the amount of time exposed, the characteristics of the working environment other sources of dust and noise, etc.
  • Page 6 Specification Table dimensions 1000mm X 550mm [39 3\8”X 21 5/8”] Spindle opening diameter 190mm [7,48”] Spindle diameter 31,75mm [1 ¼”] Vertical spindle movement 175mm [6,89”] Spindle tilt angle 90 to –45 degrees Spindle speeds 1400, 3500, 6000, & 8000 rpm Tool diameter max [profile 180mm [7,08”] cutter]...

  • Page 7: Receiving Your Machine

    All damage must be noted on the delivery documents and signed by you and the delivery driver. You must then contact the seller [Laguna Tools] as soon as possible. If damage is found after delivery,...
  • Page 8 Components of the shaper Introduction to shaper This shaper is designed to give you years of safe service. Read this owner’s manual in its entirety before assembly or use. Parts of the shaper The machine does not have many parts. The major parts are discussed in this manual.
  • Page 9 Table The table is manufactured from cast iron [cast iron is a live material and will move over time] and is provided with leveling bolts that clamp the table to the cabinet and also level it. Spindle housing The spindle housing assembly is attached to the table and is of heavy cast- iron construction.
  • Page 10 Table insert rings On the machine there are 3 table insert rings and a blanking disc to allow for different cutter configurations and sizes. Sliding table The sliding table is manufactured from heavy aluminum extrusion. The table is supported by ball bearings that roll on heavy, ground steel rods. The clearance between the ball bearings and the ground steel guide rods is adjustable.

  • Page 11: Unpacking Your Machine

    Where to locate your machine Before you remove your machine from the pallet select the area where you will use your machine. There are no hard and fast rules for its location, but below are a few guidelines. Adequate lighting. The better the lighting the more accurate and safely you will be able to work.
  • Page 12 Note: Four lifting hooks are provided to assist you. Fitting the optional mobility kit [If ordered] Slide the axel through the lower inside holes on the side of the machine and fit the spacer (large washer) onto the axel. Axel fitted Fit the wheel assembly, nut and washer on to the axel.
  • Page 13 Assembly and setup What you will receive with your machine Fence Push pull handle Side extension table Optional straight- line rip bracket Sliding table end handle Side extension table clamp...
  • Page 14 Shaper fence system Optional mobility kit Cle aning the machine Remove the rust protection grease with WD 40 or similar solvent It is important that you remove all the grease and re lubricate with a Teflon bases lubricant as Teflon has less tendency to attract sawdust and cause clogging.
  • Page 15 Fitting the electrical cable The CEE plug and socket are located on the side of the machine above the Releasing dust port. The socket cover electrical cable is fitted as shown. You will see a wire that is yellow and green or green, which is the ground wire;...
  • Page 16 Hold the wood firmly and feed it into the machine at a moderate speed. CEE plug Speed indicator Control panel selector switch Door switch Red stop Green start Machine test switch switch Now is the time to test the machine. 1.
  • Page 17 With the machine running [no cutter fitted] operate the red stop switch by pressing towards the machine. The motor should have the power removed and slow down. With the machine running [no cutter fitted] operate the red emergency stop switch by pressing towards the machine. The motor should have the power removed and slow down.
  • Page 18 Note: There are 2 sets of holes in the table to extend the range of the fence. Fit the hold down and the hold in. Hold down and hold in assembly Fitting hold down & hold in assembly The shaper fence is now assembled to the machine. The steel bar on the table has a rule to assist you in setting and adjusting the shaper fence.
  • Page 19 Assembling the sliding table Assembling the sliding table The side push pull handle is fitted under the table for shipping and will have to be removed and re-fitted to the side of the table. To release the table remove the two sets of red transport brackets and withdraw the table lock knob.
  • Page 20 Vertical adjustment screws Plastic Sliding table, side extension table adjusting screws The side extension table comes with the clamp bar attached. Loosen the ratchet handles and slide the bar into the slot on the side of the side of the sliding table. Attach the table Straight edge Side extension table and level as follows...
  • Page 21 Assemble the clamp as shown by screwing the Note: The wood in the view above is resting on the wooden block at the front of the fence and also on the flip stop. Mitre fence Yellow guard Flip stop Assemble the yellow guard to the end of the fence as shown. The fence is supplied with two flip stops;...
  • Page 22 Fine tuning the mitre fence Several methods are acceptable to fine-tune the fence but we have found that the following is a very practical way to achieve a square panel. Clamp the fence locked at 90 degrees against the stop. Clamp a sheet onto the sliding table and cut a straight edge [edge “A”].
  • Page 23 Sliding table carriage adjustment The sliding table comes factory set, should the table be out of alignment due to shipping movement see the maintenance section for adjustment procedure. Fitting a cutter Speed selection knob With the power disconnected from the machine: Release the clamp screw on top of the hinged cover of the shaper fence system and swing the cover back.
  • Page 24 Advised Not advised Note: Always mount the cutter head as close to the bottom of the spindle as practical. This will minimize vibration, reduce stress on the machine and improve the surface finish of the cut. Fit the cutter head. Ensure that the cutter is fitted for the correct rotation. Note: When fitting the spacers, make sure that the security ring is fitted [the ring with the socket allen screws].
  • Page 25 Disconnect the power from the machine. Open the access door. Loosen the ratchet handle to remove the tension on the drive belt. On the door is located the pulley speed selection chart. The belt runs through a metal “U” bracket that is attached to a speed selection knob.
  • Page 26 Tenioning attachment [optional] Fit the tenoning hood with the bolts as shown. Note: Loosening the bolts, sliding to the required position and tightening the bolts can adjust the hood forward and back. To vertically adjust the front guard, loosen the clamping bolts, move the panel to the vertical position required and tighten the bolts.
  • Page 27 Fit the tenoning plate to the key and slide to the position that is comfortable for the type and size of work that you intend to do. Slide the “T” bolt so that the threaded hole locates under the slot in the table.
  • Page 28 Maintenance and troubleshooting All tools and machines require regular maintenance, and the shaper is no exception. This section details the general maintenance and care of your machine. In general we recommend that you only use a Teflon-based lubricant on the machine. Regular oil attracts dust and dirt, and the Teflon tends to dry and has fewer tendencies to accumulate dirt and sawdust on your machine.
  • Page 29 Do not attempt this procedure unless excessive movement has taken place during shipping. Lock the sliding table in position with the table lock knob. Using a straight edge across the sliding table check the gap between the straight edge and the main table at both ends of the man table. If adjustment is needed loosen the lower nuts ¼...

  • Page 30: Troubleshooting

    Loosen the clamping screws at each end of the sliding table. With a brass rod, knock the rod out +1”. Rotate the rod +20 degrees. With the brass rod, knock the rod back level with the end of the table and retighten the clamping screws.
  • Page 31 Motor tries to start but will not turn With the power disconnected from the machine, try to turn the shaper spindle by hand. If the spindle will not turn check the reason for the jamming. Typical reasons are spindle lock engaged, cutter head contacting the shaper fence or table rings.
  • Page 32 Check the dust hose is not blocked. Check that the dust collector is not full. Accessories The following accessories are available from Laguna Tools. Mobility kit. Side extension tables. Flip stops for the miter fence. Side flip stops for sliding table.

  • Page 34: Din 934

    Т1001.01.00.00.00 Casing with top T1001.01.01.00.00 BODY T1001.01.00.02.01 BOARD Т1001.01.00.03.00 COVER T1001.01.00.00.04 STAR HANDLE SF250M.01.00.00.11 STUD М12Х88 DIN 934 NUT М12 DIN 985 NUTМ12 SF2300.01.00.00.15 WASHER Ф30ХФ12,5Х3 ISO 7380 SCREW М6Х10 DIN 125A WASHER АМ6 SF250M.01.00.00.08 LEVELING SUPPORT DIN 934 NUT М16 DIN 125A WASHER АМ8 Ф250М.01.00.01.02...
  • Page 35 Т1001.02.00.00.00 Cutter...

  • Page 36: Din 985

    Т1001.02.00.00.00 Cutter T100LB-2; IM B3 ELECTRIC MOTOR4KW DIN 931 BOLT М10Х25 DIN 127B SPRING WASHER 10Н T1001.02.00.04.00 INCLINATION READING DEVICE T1001.02.05.00.00 INDICATION DEVICE T1001.02.00.00.06 MOTOR BELT WASHER UN 732 CASING WASHER Ф9ХФ35Х2,5 DIN 912 SCREW М8Х20 XPZ (10x8) COTTER BELT Lw=800 mm T1001.02.00.00.10 SPINDLE BELT WASHER DIN 6885А...

  • Page 37: Washer Ам6

    DIN 125A WASHER АМ10 T1001.02.00.00.61 GEAR WHEEL Z=14 AS 1528 BUSHING WASHER 1528 (15x28x1) AXK 1528 AXIAL BUSHING 1528 (15x28x2) SF250M.02.00.00.35 BUSHING Ф36Х14 DIN 913 SCREW М6Х8 SF250M.02.00.00.38 DIN 1481 SPRING PIN Ф6Х30 DIN 912 SCREW М10Х30 DIN 912 SCREW М8Х25 T1001.02.00.71.00 GUIDING CANTILEVER SF250M.02.52.00.13...

  • Page 38: Washer Ам8

    Т1001.02.00.04.00. Reading device for cutter angle inclination Т1001.02.00.04.01 SPACER BUSHING Т1001.02.00.04.02 ROLLER Ф40 T1001.02.00.04.03 LONG AXLE DIN 125A WASHER АМ8 DIN 985 NUT М8 T1001.02.00.04.06 ROLLER Ф26 T1001.02.00.04.07 AXLE Т1001.02.00.04.08 WASHER Ф20ХФ8,5Х2,5 T1001.02.00.04.09 STRAP 10 DIN 127B SPRING WASHER 8Н 11 DIN 912 SCREW М8Х20 12 Т1001.02.00.04.12...
  • Page 39 Т1001.02.05.00.00 Rotations reading device T1001.02.00.102.0 GUIDING BASE Т1001.02.05.01.00 CANTILEVER TP0047-B OPTICAL ELECTRONIC SENSOR FOR BELT TRANSMISSION БДС 744-83 NUT М6 БДС 2171-83 SCREW М6Х16...
  • Page 40 SF250M.20.00.00.00 Format table L=1150 мм...
  • Page 41 SF250M.20.00.00.00 Format table L=1150 mm S1150.03.00.00.01 MOVABLE PART S1150.03.00.00.06 RAIL S2300.03.00.00.12 COTTER S2300.09.00.00.03-01 COVER DIN 963A SCREW М4Х12 БДС 12620-75 DOWEL ДС-3 (ф8) S2300.09.02.00.00-02 FORMAT TABLE COVER S2300.05.00.02 COTTER DIN 985-6 NUT М12 DIN 127B SPRING WASHER 10Н DIN 931 BOLTТ...
  • Page 42 SF250M.08.00.00.00 Cantilever table SF250M.08.00.00.01 SLIDER DIN 125A WASHER АМ10 GN603-73-M10-20- HANDLE SF2300.15.01.00.00 EXTENSION TABLE 500Х320 DIN 551 FIXING SCREW М6Х16 DIN 551 FIXING SCREW М8Х20 - POLYAMID...
  • Page 43 ЛВФ 00.00.00.00-01 Cutter rotation ruler without extension ЛВФ 00.01.00.24-01 PROFILE L=900 S2300.13.00.00.21 STRAP S2300.13.00.00.17 STRAP S2300.13.00.00.18 WASHER S2300.13.00.00.11 STRAP S2300.13.00.00.12 SPRING 10 S2300.13.00.00.13 REST 11 DIN 912 SCREW М6Х16 12 DIN 127B SPRING WASHER 6Н 13 DIN 1481 PIN Ф4Х40 14 S2300.13.00.00.19 SCREW GN636-56-M8-E-...
  • Page 44 19 ЛВФ 00.01.00.29 SUPPORT STRAP 20 DIN 551 SCREW M4Х8 POLYAMID 21 ЛВФ.00.11.01.00 SUPPORT 22 DIN 471, TYP A RING В18 23 ЛВФ 00.11.02.00-01 ARM 24 DIN319 KU-25-M8 BALL 25 25 S2300.10.00.00.02 STUD 26 ЛВФ 00.11.00.04 GUIDE 27 ЛВФ.00.11.00.10 AXLE GN603-63-M8-20- HANDLE М8Х20 30 S2300.10.00.00.03...

  • Page 45: Cover

    ПФ180-00.00.00-01 Protector of integral ruler cutter ПФ180.00.00.04 SQUARE SET GN603-63-M8-DGR HANDLE М8 DIN 985 NUT М10 ПФ180-00.00.12 AXLE ПФ180.00.00.06 BLOCK ПФ180-00.10.00 SCREW М10Х155 БДС 1269-83 NUT М10 DIN 125A WASHER АМ10 ПФ180.00.00.09 WASHER Ф22Х8Х2 ISO 7380 SCREW М6Х16 DIN 125A WASHER АМ8 DIN 985 NUT М8...
  • Page 46 МШ.00.00.00-01 Table for cutting of machines with format table without CE (optional) МШ.00.00.09-01 MOVABLE TABLE DIN 84 SCREW М4Х12 МШ.00.00.23 SLIDER МШ.25.01.00 GUIDE МШ.25.00.02 GN603-63-M8-25-DGR FASTEN LEVER М8Х25 DIN 934 NUT М6 DIN 551 FIXING SCREW М6Х35 МШ.00.00.22 GUIDING AXLE 10 МШ.00.00.21 COTTER 11 DIN 913...
  • Page 47 МШ .00.00.00 Table for cutting of machines with format table and CE (optional) МШ.00.00.09 MOVABLE TABLE МШ.00.00.13 ROTATION RULER МШ.00.00.23 SLIDER МШ.25.01.00 GUIDE МШ.25.00.02 GN603-63-M8-25-DGR FASTEN LEVER М8Х25 DIN 934 NUT М6 DIN 551 FIXING SCREW М6Х35 МШ.00.00.22 GUIDING AXLE МШ.00.00.21 COTTER МШ.00.00.02...
  • Page 48 ISO 7380 SCREW М6Х16 ЛВФ.00.01.00.31 WOODEN BLOCK ЛВФ.00.01.00.29 SUPPORT STRAP ЛВФ.00.00.00.14 ECCENTRIC DIN 931 BOLT М6Х10 МШ.00.11.02 BUS 15Х3 L=630 МШ.00.11.24 PROFILE ЛВФ.00.00.00.13 SUPPORT GN636.4-56-M8-30-DSG STAR HANDLE МШ.00.11.06 RECTANGULAR TUBE DIN 963A SCREW М5Х10 DIN 125A WASHER АМ5 DIN 934 NUT М5 S2300.13.00.00.22 SHORT PROFILE...
  • Page 49 Laguna Tools is not responsible for errors or omissions. Specifications subject to change. Machines may be shown with optional accessories. © 2018, Laguna Tools, Inc. LAGUNA® and the LAGUNA Logo® are the registered trademarks of Laguna Tools, Inc. All rights reserved.

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