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Summary of Contents for Pro-face Xycom 3015
- Page 1 3015 FLAT PANEL INDUSTRIAL MONITOR Hardware Guide...
- Page 2 Description Date Revision Update 7/02 Xycom Automation Part Number: 300150(E) Brand or product names are trademarks or registered trademarks of their respective owners. Windows and Windows NT are registered trademarks of Microsoft Corp. in the United States and other countries. This document is copyrighted by Xycom Automation, Incorporated (Xycom Automation) and shall not be reproduced or copied without expressed written authorization from Xycom.
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Page 3: Table Of Contents
Table of Contents 1. Product Overview ......1 Product Features ..........1 Parts Verification . - Page 4 Calibrating the Touchscreen ........21 4.
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Page 5: Product Overview
Product Overview Xycom Automation's 3015 industrial monitors meet the rigorous requirements of the plant floor with high-resolution flat panel displays in a ruggedized housing with an op- tional resistive membrane touchscreen. The 3015 monitor delivers crisp, bright text and graphics with a low current draw and fits into panels that CRT's can't. PRODUCT FEATURES 15"... -
Page 6: Locating Components And Connectors
LOCATING COMPONENTS AND CONNECTORS Figure 1. Front Panel. A. Logo Area B. Display C. Touchscreen (optional) External Views The front panel incorporates a logo panel that can be customized. Figure 4 Logo Area: depicts the label dimensions and provides the recommended requirements for a cus- tomized label. - Page 7 Figure 2. I/O Panel. On Screen Display Video Connector Serial Touchscreen Power Light Bulb Brightness Adjuster Power Connector The power connector is on the back, lower left of the unit. The input Power Connector: range for the supply is 100 -240 VAC, 0.6A, 50/60Hz. Refer to page 31 for power con- nector pinouts.
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Page 8: Opening The Unit
Opening the Unit To replace your unit’s front panel rear assembly (see Spare Parts on page 25), you will need to follow the instructions To Remove the Front Panel from the Rear Assem- bly. If you have a touchscreen unit, you will need to follow the instructions To Access the Touchscreen Controller when replacing the front panel or when changing the controllers settings. -
Page 9: Creating A Customized Logo
D’ EXPLOSION RISQUE Dans les situations hasardees, couper la courant avant de remplacer ou de cabler les modules. Warning: You must disconnect the power cable and any other external cables con- nected to the unit before opening the unit.To close the unit perform the open unit steps in reverse order. -
Page 10: Video Analog Modes Supported
VIDEO ANALOG MODES SUPPORTED VESA Modes Mode Resolution Total Horizontal Vertical Nominal Pixel Clock (MHZ) Nominal Sync Nominal Sync Frequency Polarity Frequency Polarity +/-0.5 KHz +/-1Hz 640x480@60 Hz 800x525 31.469 59.940 25.175 640x480@72 Hz 832x520 37.861 72.809 31.500 640x480@75 Hz 840x500 37.500 75.000... -
Page 11: Electrical
PRODUCT DIMENSIONS 18.312 [465.12] 3015 Unit Dimensions 14.457 [367.21] 9.157 [232.59] 14.20” (360.7 mm) Height 3.857 [97.97] .457 [11.61] 19.00” (482.6 mm) Width 4.00” (101.6 mm) Depth 3.25” (82.6 mm) Mounting Depth 17.400 [441.96] 14 lbs. (6.3 kg) Weight Note: The 3015’s front panel size and mounting 12.370 [314.20] dimensions are identical to Xycom Automation’s 3515T, 3512KPM, and 3515KPM PC products. -
Page 12: Installation
Installation ENVIRONMENTAL CONSIDERATIONS The system’s rugged design allows it to be installed in most industrial environments. You can refer to the unit’s electrical and environmental specifications and tolerances (page 7) for more detailed information. System Power Using isolation transformers on the incoming AC power line to the system is always a good practice. -
Page 13: Electrical Noise
When the air temperature is higher than the specified maximum in the enclosure, use a fan or air conditioner to lower the temperature. Electrical Noise Electrical noise is seldom responsible for damaging components, unless extremely high energy or high voltage levels are present. However, noise can cause temporary malfunctions which can result in hazardous machine operation in certain applications. -
Page 14: Location And Enclosure
Location and Enclosure Place the unit to allow easy access to the system ports. • Account for the unit’s dimensions when selecting an installation location or enclosure • (see page 7). You can maintain the NEMA 4 seal by mounting the unit in an approved enclosure that •... -
Page 15: Creating An Ac Power Supply Cable
EXPLOSION HAZARD Warning: When operating in hazardous locations, disconnect power before replacing or wiring modules. D’ EXPLOSION RISQUE Dans les situations hasardees, couper la courant avant de remplacer ou de cabler les modules. To Attach the Power Cable Before you can connect your unit to a power source, you must create a power ca- ble. -
Page 16: Cable Retainer Bracket
Insert the three wire ends of the power cable into the three holes of the block plug (see figure 6). Insert the Protective Earth ground (PE) wire, the neutral (N) wire, and the line (L) wire around the corresponding screw. Be sure that no bare wires are exposed. - Page 17 Insert the two M3 x 0.5 metric screws and tighten to the standard torque (11-in/lb). Figure 7. Cable Retainer Bracket. Warning: Be sure to completely loosen the two securing screws on the retainer bracket when disconnecting the power cord from the unit. Please refer to Appendix B for information regarding hazardous locations.
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Page 18: Adjusting The Display
ADJUSTING THE DISPLAY The on screen display (OSD) menu is displayed (refer to figure 8) when the MENU button on the back of the monitor (refer to figure 2) is pressed with the monitor pow- ered up and inputs properly connected. The currently selected or active menu item is highlighted and is indicated in the top bar. -
Page 19: Brightness
Icon Function Description Resets factory default parameters, adjusts the Miscellaneous OSD timeout, adjusts the OSD menu position, displays system information Note: The 3015 is calibrated at the factory for high resolution. Once a menu item is activated with the ENTER button on the back of the monitor, the + and - buttons are used to adjust the settings. -
Page 20: Position
The red, green, and blue controls (refer to figure 12) are used to adjust each color channel in PC graphics. The color reset control resets each color to the factory settings. The default selection is No. If Yes is selected, each color is automatically reset to the factory settings. A Please Wait message is displayed during the automatic color reset process. -
Page 21: Image
completed successfully, Completed is displayed. Otherwise, Aborted is displayed to in- dicate that the process failed. H - P o s i t i o n Figure 17. H-Position, V-Position, and Auto Center Controls. V - P o s i t i o n A u t o C e n t e r Y E S Image... -
Page 22: Auto Configuration
Auto Configuration The auto configuration control (refer to figure 18) is used to perform automatic con- figuration of clock and position. The default selection in the box is NO. After YES is se- lected and automatic CLK/POS is started, a Please Wait message is displayed. The system first performs a vertical position adjustment to position the image at the top of the display. - Page 23 The OSD Position is used to set the OSD menu position. The horizontal and vertical position can be adjusted separately (refer to figure 21). O S D P o s i t i o n Figure 21. OSD Menu H - P o s i t i o n Position Controls.
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Page 24: Installing The Unit
INSTALLING THE UNIT After you have selected and prepared an appropriate location, hooked up the power supply, and adjusted the display, you can install the unit. Panel-Mounting The system is generally placed in a NEMA 4/4X/12 enclosure to protect against contam- inants such as dust, moisture, etc. -
Page 25: Operator Input
Operator Input Xycom Automation offers models with different integrated operator input options. These options are designated by the model numbers as follows: No Keypad, no touchscreen (no designation) Touchscreen (no keypad) This chapter includes information about the possible operator input options of your unit. TOUCHSCREEN Xycom Automation's touchscreen complies with environmental specifications and maintains a NEMA 4 seal when panel-mounted. -
Page 26: Calibrating The Touchscreen
Windows Microtouch Touchware 3.4 Touchware 5.62 (Touchware) Xycom Touch-base/DOS Touch-base/Windows (Touch-base) 4. Copy the needed files to your computer or install them from the Documentation and Support Library CD. Note: All touchscreen units ship with the MS-DOS, Windows 3.x, Windows 95, Win- dows NT, and Windows 2000 touchscreen drivers. -
Page 27: Maintenance
Maintenance PREVENTIVE MAINTENANCE Preventive maintenance consists of several basic procedures that will reduce the chance of system malfunction. Schedule preventive maintenance along with the regular equipment maintenance to minimize down time. Clean the screen using a nonresidue cleaner such as a mild window cleaning solution or •... - Page 28 for compatibility. You should also follow the use and compatibility recommendations of the material manufacturer. Chemical Class Effects Acids No effect under most common conditions of concentration and temperature. Generally compatible at low concentration and room Alcohols temperature. Higher concentrations and elevated temperatures result in etching and attack evidenced by decomposition.
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Page 29: Compatible Lubricants
Compatible Lubricants Lubricants Manufacturer DC® 230 Dow Corning Midland, MI 48640 Molykote® 33 (800) 248-2345 Harmony® 68 Gulf Oil Petroleum Prod. Dept. Security® 68 Pittsburgh, PA 15230 (412) 655-6247 Lubriplate® Fisher Bros. Refinery 129 Lockwood Street Aero Newark, NJ 07105 Martemp®... -
Page 30: Noncompatible, Detrimental Cleaning Agents
Compatible aliphatics, alcohols, and halogenated hydrocarbons should be used only for wiping or short-term immersion (less than 10 minutes). If parts are in complete im- mersion, remove all traces of solvent by forced-air drying or rinsing in hot water. Noncompatible, Detrimental Cleaning Agents Type Agents Bases... -
Page 31: Spare Parts
SPARE PARTS The following replacement kits are available for the 3015 monitor. Touchscreen con- trollers are included with the 3015T front panel replacement kit. See page 4 for in- structions on removing the front panel and accessing the touchscreen controller card. Description Xycom Part Number 3015 front panel replacement kit... -
Page 32: Troubleshooting
Troubleshooting This chapter is intended to supplement the rest of the manual. It provides charts of general operational problems, their possible causes, and corrective actions that can be taken. Consult chapter 2 for installation and chapter 4 for maintenance information. Note: Remember when replacing a particular unit or performing service procedures that the unit may have been customized and had options installed. -
Page 33: General Operational Problems
General Operational Problems Use this chart when there is a problem, but no error messages occur during power-up or normal operation. Problem Cause Action Blank Screen Power disconnected Check power supply voltage and connection integrity Video cable disconnected Check video cable and connection integrity Line fuse blown Replace fuse and determine cause... -
Page 34: Pinouts
Pinouts This appendix provides the pinouts for the power, video, and touchscreen connectors. Power Connector AC Pin Number AC Description AC_GND Video Connector Pin Number Signal PC+5V Cable Detect (GND) Monitor ID bit 1 HSYNC VSYNC Monitor ID bit 3... -
Page 35: Serial Touchscreen Connector
Serial Touchscreen Connector Pin Number Signal Pinouts... -
Page 36: Hazardous Location Installations
Hazardous Location Installations Xycom Automation designed the 3015 to meet Class I, Division 2 Hazardous Location application requirements. Division 2 locations are locations that are normally non-haz- ardous, but could become hazardous due to accidents that may expose the area to flammable vapors, gases, or combustible dusts. -
Page 37: Definitions
D’ EXPLOSION RISQUE Avant de deconnecter l’equipment, coupler le courant ou s’assurer que l’emplacement est designe non dangereux. EXPLOSION HAZARD Warning: When operating in hazardous locations, disconnect power before replacing or wiring modules. D’ EXPLOSION RISQUE Dans les situations hasardees, couper la courant avant de remplacer ou de cabler les modules. -
Page 38: Division 2 Locations
Note: Xycom Automation units are not suitable for installation within Division 1 locations. Note: Electrical equipment cannot be installed in Division 1 locations unless it is in- trinsically safe, installed inside approved explosion-proof enclosures, or installed inside approved purged and pressurized enclosures. Division 2 Locations Division 2 locations are listed below: Class I volatile flammable liquids or flammable gasses are handled, processed, or used,... -
Page 39: Power Switch
Type 4, 4X, and 12 enclosures. The enclosure used for hazardous locations should have a minimum rating of Type 12 (NEMA 12, IP 5X). However, Type 4 (IP 6X) enclo- sures are strongly recommended. Panel flatness and rigidity are important to maintain a proper panel seal. If you are go- ing to use non-metal type enclosures, such as plastic or fiberglass, install a rigid metal stiffener behind the front panel. -
Page 40: Operation And Maintenance
OPERATION AND MAINTENANCE The units have been designed to comply with relevant spark ignition tests. Warning: To maintain a safe condition, do not use an external keyboard or mouse when the unit is operating in a hazardous environment. Always observe the following rules with respect to hazardous location installations: Always install the workstations within an enclosure suitable for the specific appli- cation. - Page 41 Index Division 1 locations ....33 AC power supply ....10 Division 2 locations .
- Page 42 300150(E) Xycom Automation, Inc. 734-429-4971 • Fax: 734-429-1010 http://www.xycomautomation.com...
- Page 43 300150(E) Xycom Automation, Inc. 734-429-4971 • Fax: 734-429-1010 http://www.xycomautomation.com...
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