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Related Manuals for Zodiac Pool Systems Polaris 9300 Series
Summary of Contents for Zodiac Pool Systems Polaris 9300 Series
- Page 1 Polaris 9300 Series ® Robotic Cleaner 9300 Sport 9300xi Sport...
- Page 2 Zodiac Pool Systems, Inc. 1-800-822-7933 www.ZodiacPoolSystems.com Regional Extension________________ Instructor___________________________________________________ ext._________ Sales Representatives________________________________________ ext._________ __________________________________________________________ ext._________ Service Manager_____________________________________________ ext._________ __________________________________________________________ ext._________...
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Page 3: Table Of Contents
TABLE OF CONTENTS Table of Contents FEATURES and BENEFITS ..................4-5 COMPONENTS ........................ 6 INSTALLATION......................... 7 OPERATION ........................8-9 MAINTENANCE ......................10-13 DISASSEMBLY......................14-20 ASSEMBLY........................21-26 TROUBLESHOOTING ....................27-31... - Page 4 FEATURES, and BENFITS 9300 Sport & 9300xi Series • Powder coated alloy caddy is included. • 60’ Cord on the 9300 & 70’ Cord on the 9300xi. (Interchangeable) • Simple top access to “shake & spray filter canister. Never touch pool debris again.
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Page 5: Features And Benefits
FEATURES, and BENEFITS 9300xi Sport Robotic - • Advanced brush design provides more aggressive scrubbing. • Features IntelliNav remote drive - Wireless remote control. Notes: _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________... -
Page 6: Components
COMPONENTS Components Power Pack with 8’ 120 volt Cord Mobile Storage Caddy Floating Low Voltage Cable 9300/9300xi Wireless Cleaner Remote Control (9300xi only) Notes: _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________... -
Page 7: Installation
INSTALLATION Installation: 1- Assemble the caddy. 2- Attach the Power Pack to the caddy. 3- Connect 8’ Cord to a GFCI Outlet. -Keep the Power Pack 5’ from the edge of the pool. -Do Not Use an Extension Cord. 4- Connect the Floating Cable to the Power Pack snugly. Installation: 5- Submerge the cleaner by the side of the pool. -
Page 8: Operation
OPERATION Operation: Standard operation for both 9300 & 9300xi • Select Cycle: - Cycle I is 1.5 Hours and concentrates on the bottom of the pool. - Cycle II is 2.5 Hours and allows for both the bottom 9300 Power Pack Shown and walls of the pool. - Page 9 OPERATION Operation: Wireless Remote (9300xi only) The 9300xi has a wireless remote feature that allows you to move the cleaner into specific sections of the pool. 1- Turn on the cycle of choice on the power pack. 2- While cleaner is moving, point the remote at the power pack, and press the direction of choice on the remote.
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Page 10: Maintenance
MAINTENANCE Maintenance Note: The pictures in the maintenance are those of the 9300.The 9300xi tear down is the same, except that some of components look different. Always consult the individual breakdowns for 9300 and 9300xi before replacing any part. Maintenance: Removing and cleaning the Canister 1- Press button to open... - Page 11 MAINTENANCE Maintenance: Removing and cleaning the Canister 3- Open by pressing the button on the canister support. 4- Lift Separate Filter Canister, empty and gently rinse with water and replace. Maintenance: Replacing worn Brushes 1- Locate the seam of the brush and separate the tab from the slot.
- Page 12 MAINTENANCE Maintenance: Replacing worn Tires 1- Pull off worn tire. 2- Stretch the new tire onto the wheel insuring that the outside edge faces you. 3- Make sure the lip of Tire not properly the tire completely installed overlaps the rim of the wheel.
- Page 13 MAINTENANCE Maintenance: Cleaning Debris from the propeller 1- Remove the screw from the flow outlet screen. 2- Pinch the sides of the screen and lift off. Maintenance: Cleaning Debris from the propeller 3- Lift off the locking tab of the flow and slide it out of the cleaner.
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Page 14: Disassembly
DISASSEMBLY Disassembly Note: The pictures in the tear down are those of the 9300.The 9300xi tear down is the same, except that some of components look different. Always consult the individual breakdowns for 9300 and 9300xi before replacing any part. Tools needed: •... - Page 15 DISASSEMBLY Disassembly: Removing the Motor Block 1- Turn the cleaner upside down. 2- Remove 4 screws 3- Lift out motor block. Notes: _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________...
- Page 16 DISASSEMBLY Disassembly: Removing the Floating Cable from the Cleaner Housing 1- Remove the 2 screws securing the floating cable to the motor block and disconnect the plug. 2- Remove and save the o-ring. Disassembly: Removing the Floating Cable from the Cleaner Housing 3- Remove the 2 drive gears and clean or Motor Block...
- Page 17 DISASSEMBLY Disassembly: Removing the Floating Cable from the Cleaner Housing 6- Separate the top and bottom housing. 7- Remove screw holding the cable tie to the housing and lift the cable out. Notes: _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________...
- Page 18 DISASSEMBLY Disassembly: Removing the Wheels Note: - The wheels are attached to the bottom housing by a 2- piece keyed wheel bushing. - The lever on the wheel bushing locks the wheel Locking onto the housing. Lever Disassembly: Removing the Wheels 1- Insert the Allen Wrench into the access hole at each wheel and...
- Page 19 DISASSEMBLY Disassembly: Removing the Rollers and Roller Bushings 1- Remove the screws holding the small roller transmission gears into the roller and pull the gears off. Disassembly: Removing the Rollers and Roller Bushings 2- Remove the single screw holding the brush separator to the housing.
- Page 20 DISASSEMBLY Disassembly: Removing the Large Transmission Gears 1- Remove the screw in the small transmission gear while holding the large gear. 2- Lift the large gear out of the housing. 3- Remove the bushing from the large gear. Notes: _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________...
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Page 21: Assembly
ASSEMBLY Assembly Note: The pictures in the maintenance are those of the 9300.The 9300xi tear down is the same, except that some of components look different. Always consult the individual breakdowns for 9300 and 9300xi before replacing any part. Assembly: Replacing Large Transmission Gears 1- Replace the bushing... - Page 22 ASSEMBLY Assembly: Replacing the Rollers and Roller Bushings 1- Reconnect the rollers and bushings. 2- Put both rollers onto the brush separator and insert into the housing. 3- Screw in the single screw holding the brush separator to the housing. 4- Insert the small roller transmission gear through the housing into...
- Page 23 ASSEMBLY Assembly: Replacing Floating Cable in the Cleaner Housing 1- Lay the cable into the top of the main housing and wedge the clamp into the notch and seat the cable anchor. 2-Replace the screw at the cable tie Note: Replacement Cable comes complete with plug, cable ties and cable anchor.
- Page 24 ASSEMBLY Assembly: Replacing the Motor Block 1- Press the o-ring into the groove of the cable socket and plug into the motor block. 2- Screw the cable socket into the motor block evenly with the 2 screws to create a good seal. 3- Feed the excess cable into the wheel well and lower the motor block into...
- Page 25 ASSEMBLY Assembly: Replacing the Propeller 1- Turn the cleaner right side up. 2- Press the propeller onto the motor shaft. Note: If the propeller rubs against the bottom housing, the motor block is not correctly seated. Remove the motor block screws and adjust the position of motor block.
- Page 26 ASSEMBLY Assembly: Replacing the Propeller 1- Insert Canister. 2- Push cover hinges straight down into slots. Notes: _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________...
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Page 27: Troubleshooting
TROUBLESHOOTING Troubleshooting: Flashing Cycle Lights Flashing cycle lights are an indicator of one or more of the following: • Flow obstructions in the cleaner • Dirty canister filter • Trapped air in the body of the cleaner • Poor cable connection at the motor block •... - Page 28 TROUBLESHOOTING Troubleshooting: Flashing Cycle Lights Step 2: • Press the off button, disconnect the power supply from the outlet and disconnect the floating cable from the power pack. • Re-connect the floating cable to the power pack, plug in power supply and press one of the cleaning cycles.
- Page 29 TROUBLESHOOTING Troubleshooting: Flashing Cycle Lights Step 4 (Checking Power Cord): 1- Disconnect power cord from the wall. 2- Disconnect the Line and Neutral from the power supple PCB. 3- Check continuity between the plug end and the wire Terminal. Replace power cord, part number R05068, as needed.
- Page 30 TROUBLESHOOTING Troubleshooting: Motor Issues Symptoms of a shorted motor: • Only one wheel turns. • Does not go into reverse. • Propeller does not rotate. • Propeller rotates too slow, preventing thrust. Should any of the symptoms persist for more then 5 minutes: 1- Inspect wheels, brushes and propeller for debris and or restriction.
- Page 31 TROUBLESHOOTING Troubleshooting: Wireless Remote (9300xi only) Confirm the remote is synchronized with the Power Pack: 1- Connect the 9300xi sport to the power pack, then plug the power pack to the GFCI receptacle. 2- Press the power, , & the Cycle I buttons together for more than 6 seconds until both lights on either side of the timer, , button flash once.
- Page 32 Zodiac Pool Systems, Inc. 9300 Series 1/2011 800.822.7933 Final...