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Summary of Contents for Swegon Cooler Series
- Page 1 gB.Cooler.inSt.060501 Cooling Unit – Cooler installation and Maintenance instructions Sizes 14-60 Sizes 14-18 Sizes 24-60...
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Page 2: Table Of Contents
Particulars 6.8.1 Filling 6.8. Venting the system enviromental Compatibility Declaration Commissioning 18.1 Scrapping Preparations Compliance Declaration 7.1.1 Before starting for first time 7.1. Starting up 7.1.3 To correct the phase sequence www.swegon.se Specifications are subject to alteration without notice. -
Page 3: Overview
3 kg. This is applicable to the size 4, 34, 48 and 60 Coolers only. Quality Management System to iSo 9001 and environmental Management System to iSo 14001 Swegon maintains documented and certificated Quality Fig. 1 Management and Environmental Management Systems that meet the provisions of ISO 9001 and ISO 14001 respectively. -
Page 4: Operating Principle
Electrical cubicle with safety switch, power sec- compressors is switched out. If the pressure still rises, the tion, control card high pressure switch will trip. Start and control signals Expansion valve 1 Expansion valve Hand terminal www.swegon.se Specifications are subject to alteration without notice. - Page 5 The equivalent will occur on the warm side. If the tem- perature of the exhaust air becomes too high, one of the compressors is switched out. If the pressure still rises, the high pressure switch will trip. www.swegon.se Specifications are subject to alteration without notice.
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Page 6: Safety Precautions
Modification or work on the cooling unit may only be car- PROG and then SHUT OFF. After doing this, the safety ried out by service personnel trained by Swegon. switch can be used to isolate the power. Should the need arise to do any repair work, get in touch with your nearest Swegon service representative, see the last page of these instructions. -
Page 7: Installation
Low centre of gravity! Lift the unit carefully. switch/main circuit breaker located behind the inspection door in compliance with local electrical safety regulations. 3.2.1 Fitting handles to the unit Fit the handles on the inspection doors. www.swegon.se Specifications are subject to alteration without notice. -
Page 8: Installation Principle
Fig. 7 Cooler 24-60 Venting nipples Cooling agent Brine Start and control signal Exhaust air Extract air Outdoor air Cooling agent cooler Supply air Power supply Condensate drain Cooling coil Fig. 8 www.swegon.se Specifications are subject to alteration without notice. - Page 9 Basic casing at an appropriate spot on the supply air or exhaust air side of the unit. See Section 5 for particulars of the cooling connections. Fig. 9 www.swegon.se Specifications are subject to alteration without notice.
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Page 10: Electrical Wiring
The fuse for the cable shall be rated for 63 A(T). When siz- tions. ing the cable, take into account the ambient temperature and how the cable will be arranged. www.swegon.se Specifications are subject to alteration without notice. -
Page 11: Other Types Of Air Handling Unit
Fig. 11 the control circuit card,The centre outlet up to the left (Fig. 13) or one of the 6 right-hand modular connections at the lower edge of the control circuit card (Fig. 11). www.swegon.se Specifications are subject to alteration without notice. -
Page 12: Ferrit Block, 019 210
Connect the conductors from terminals 9 and 10 in the Cooler controller to terminal numbers 50 and 51, or 5 and 53, in the GOLD control unit. Fig.26 www.swegon.se Specifications are subject to alteration without notice. -
Page 13: 6 Communication Cable 019 007
One (sizes 14-18) or two hoses (sizes 4-60),13 mm i.d., is/ are run from the safety valves and out through the casing to be fitted with an extension to a collecting tank, see Fig. Fig. 14 7 and 8. ‘ www.swegon.se Specifications are subject to alteration without notice. -
Page 14: Installation - Cooler, Size
(cold side). On the hot side the expan- • Open the venting nipples on the water connections sion vessel can be filled until the safety valve opens. See Fig. 15.1. • Shut-off the tap. www.swegon.se Specifications are subject to alteration without notice. -
Page 15: Commissioning
Use the ”arrow Section 7.1.. right” and ”arrow left” buttons to move the marker and press the ”+” button to highlight ”1” (operation) Commissioning report or the ”--” button to highlight ”0” (stop). www.swegon.com www.swegon.se Specifications are subject to alteration without notice. -
Page 16: Programming And Managing The Menus
INFO, SET, TEST and ALARM. right above each button. For explanation, see Section 8.. Menus and functions are explained under each group as specified in Section 9. www.swegon.se Specifications are subject to alteration without notice. -
Page 17: Menus
The time is measured in minutes ▼ but specified in day and night, due to limited space in the display. Main menu. OPER LEVEL 100% BRINE PUMP COOLING AGENT PUMP ▼ www.swegon.se Specifications are subject to alteration without notice. -
Page 18: Installation - Cooler, Size
Pressing PROG changes the image to the settings menu. The sizes 14, 18, 4 , 34, 48 and 60 can be set. www.swegon.se Specifications are subject to alteration without notice. -
Page 19: Test Menus
Pressing PROG alters the image to the settings menu. temperatures. (For the size 14 and 18 Coolers: BRINE (Cooler 14 and 18: Line 3 is empty. TEMP and CONDENSER TEMP is shown). www.swegon.se Specifications are subject to alteration without notice. -
Page 20: Alarm Menus 0
ALARM INDICATION can be selected to 0 (no indication on the hand terminal) or 1. STOP can be selected by marking 0 (when alarm the unit continues) or 1 (when alarm the unit is switched off). www.swegon.se Specifications are subject to alteration without notice. -
Page 21: Settings 1
Stop 1. Time delay: 1 s. The alarm can only be reset locally i.e. via hand terminal, not via communication system or similar remote control due to regulations in the cooling standards. www.swegon.se Specifications are subject to alteration without notice. - Page 22 The pumps continue operating after alarm has been initiated. The alarm has factory settings: Priority 1, Indication 1, Stop 1. Time delay: 1 hour. The alarm resets itself automatically. www.swegon.se Specifications are subject to alteration without notice.
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Page 23: Maintenance
Carefully wash with soap and lukewarm water. important! if refrigerant causes frostbite Seek a doctor. If you detect any refrigerant leakage, get in touch with your nearest Swegon Service representative. www.swegon.se Specifications are subject to alteration without notice. -
Page 24: Annual Inspection 4
Blow with compressed air towards the ordinary direction 11.6 service of airflow and then vacuum clean the side facing the ordi- Only service personnel trained by Swegon shall be permit- nary direction of airflow using a soft nozzle. ted to do any work on the cooling unit. -
Page 25: 1.1. Bcka Cooling Coil, 004-014 5
A set of connection parts that fit the condensate connec- tion are also included when a water trap is ordered from Swegon. BCKA dimensions installation The coil must be purged of air before it is commissioned, because a venting valve must be fitted on the venting nipple. - Page 26 TBCO-1-10-050-1 500 1330 100 TBCO-1-140-060-1 600 1530 1400 TBCO-1-10-050- 500 1575 100 188 TBCO-1-140-060- 600 1875 1400 38 TBCO-1-10-050-3 500 1575 100 188 TBCO-1-140-060-3 600 1875 1400 38 TBCO-1-140-060-4 600 1875 1400 38 www.swegon.se Specifications are subject to alteration without notice.
- Page 27 L TBKA--160-080-3-0-1 311 1141 TBKA--160-080-4-0-1 311 1141 Cooling agent cooler For Cooler Type RØ Wgt. in kg, Filling size excl. liquid volume, L TBCO-1-160-080-1-x 311 1141 TBCO-1-160-080--x 311 1141 www.swegon.se Specifications are subject to alteration without notice.
- Page 28 If for some reason anti-freeze cannot be used, other mea- outgoing air side of the coil. The connection on the ingo- sures to protect the coil from freezing must be taken. ing air side shall be plugged. www.swegon.se Specifications are subject to alteration without notice.
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Page 29: Connection To Ducting
• Safety isolating switch. • Control circuit fuse. • Contactors and motor protection/fuses for compressors and pumps. • Terminal blocks for internal/external connections. • Circuit card for necessary functions and communication with hand-held micro terminal. www.swegon.se Specifications are subject to alteration without notice. -
Page 30: Power Supply 9
40% RH and an extract air temperature of 26 °C. For sizing, it is recommendable to utilize the unit selection 2) Applicable to operation under conditions described in footnote 1) program called PMWIN. above. www.swegon.se Specifications are subject to alteration without notice. -
Page 31: Mechanical Design
End facing the exhaust air Electrical connections unit Hose from safety duct valve Fig. 26 Cooling Agent Cooler Cooling Coil Electrical connections Cooler 24, 34, 48, 60. Hose from safety valve Fig. 27 www.swegon.se Specifications are subject to alteration without notice. -
Page 32: Other Particulars
95% of the GOLD Cooler is re-cyclable. Swegon AB is affiliated with REPA, Reg. no. 5560778465. Get in touch with Swegon AB, phone: +46 (0)51-300 if you have any questions on dismantling and scrapping the GOLD Cooler or the unit’s environmental impact. -
Page 33: Compliance Declaration
ANNEX IIA (Storbritannien, Irland) gB.Cooler.inSt.060501 Compliance Declaration We at: DECLARATION OF CONFORMITY Swegon AB Box 300 S-535 23 KVÄNUM assure on our own responsibility that the air handling unit of the following type: BC (fitted with control system) LLVD CACA LMTA... -
Page 34: Cooler - Size 4
Swegon AB, Box 300, SE-535 3 Kvänum +46 51 300 www.swegon.com...
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