Related Manuals for TOX PRESSOTECHNIK FinePress PFHL
Summary of Contents for TOX PRESSOTECHNIK FinePress PFHL
- Page 1 Original operating instructions -FinePress ® PFHL / PFHW ® PRESSOTECHNIK GmbH & Co. KG Riedstrasse 4 D-88250 Weingarten www.tox-pressotechnik.com...
- Page 2 TOX_Manual_FinePress_PFHL-PFHW_en...
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Page 3: Table Of Contents
Table of contents Table of contents Important information Legal note .................... 7 Exclusion of liability .................. 7 Conformity.................... 7 Validity of the document................ 8 1.4.1 Content and target group ................ 8 1.4.2 Other applicable documents ............... 8 Gender note .................... 8 Displays in the document ................ - Page 4 Table of contents About this product Intended use ..................... 19 3.1.1 Safe and correct operation................ 19 3.1.2 Foreseeable misuse.................. 20 3.1.3 Substances harmful to the wetting properties of lacquers (LABS).... 20 Product identification................. 20 3.2.1 Type plate .................... 20 Product overview and function description.......... 21 Technical data Type sheet and data sheet................
- Page 5 Table of contents Commissioning Safety during the commissioning .............. 45 7.1.1 Safety device..................... 45 Operation Safety in operation .................. 47 Requirements for operation............... 47 Process monitoring ................... 48 Setting the open height of the press head .......... 49 Fine adjustment of working stroke ............ 52 Resetting the stroke counter (optional) .............
- Page 6 Table of contents Disassembly and Disposal 12.1 Safety during disassembly and disposal ........... 67 12.2 Decommissioning.................. 67 12.3 Shutdown .................... 68 12.4 Disassembling................... 68 12.5 Disposal .................... 69 Appendices 13.1 Declaration of conformity ................ 71 Index TOX_Manual_FinePress_PFHL-PFHW_en...
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Page 7: Important Information
Important information 1 Important information 1.1 Legal note All rights reserved. Operating instructions, manuals, technical descriptions and software pub- ® ® lished by TOX PRESSOTECHNIK GmbH & Co. KG ("TOX PRES- SOTECHNIK") are copyright and must not be reproduced, distributed and/ or otherwise processed or edited (e.g. -
Page 8: Validity Of The Document
Important information 1.4 Validity of the document 1.4.1 Content and target group This manual contains information and instructions for the safe operation and safe maintenance or servicing of the product. Ÿ All information in this manual is up to date at the time of print. ®... -
Page 9: Displays In The Document
Important information 1.6 Displays in the document 1.6.1 Display of warnings Warning signs indicate potential dangers and describe protective mea- sures. Warning signs precede the instructions for which they are applicable. Warning signs concerning personal injuries DANGER Identifies an immediate danger! Death or severe injuries will occur if appropriate safety measures are not taken. -
Page 10: Display Of General Notes
Important information 1.6.2 Display of general notes General notes show information on the product or the described action steps. Identifies important information and tips for users. 1.6.3 Highlighting of texts and images The highlighting of texts facilitates orientation in the document. ü... -
Page 11: Contact And Source Of Supply
Important information 1.7 Contact and source of supply ® Only use original spare parts or spare parts approved by TOX PRES- SOTECHNIK. ® PRESSOTECHNIK GmbH & Co. KG Riedstraße 4 D - 88250 Weingarten Tel. +49 (0) 751/5007-333 E-Mail: info@tox-de.com For additional information and forms see www.tox-pressotechnik.com. - Page 12 Important information TOX_Manual_FinePress_PFHL-PFHW_en...
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Page 13: Safety
Safety 2 Safety 2.1 Basic safety requirements The product is state of the art. However, operation of the product may in- volve danger to life and limb for the user or third parties or damage to the plant and other property. For this reason the following basic safety requirements will apply: Ÿ... -
Page 14: Selection And Qualifications Of Personnel
Safety Ÿ Take action to ensure safe operation and make sure that the product is maintained in a functional condition. Ÿ Only allow authorized persons access to the product. Ÿ Ensure that all personnel work with awareness of safety and potential dangers with reference to the information in the operating manual. -
Page 15: Fundamental Hazard Potential
Safety 2.3 Fundamental hazard potential Fundamental hazard potentials exist. The specified examples draw atten- tion to known hazardous situations, but are not complete and do not in any way provide safety and risk awareness action in all situations. 2.3.1 Electrical hazards Attention should be paid to electrical hazards particularly inside the compo- nents in the area of all assemblies of the control system and motors of the installation. -
Page 16: Contusions
Safety Ÿ Do not exceed the permissible pressure. Ÿ First switch on compressed air when all hose connections have been established and secured. Ÿ Do not uncouple any hoses under pressure. Ÿ If hoses slip off, switch off the compressed air supply immediately. 2.3.4 Contusions Contusions and hand injuries can occur in the radius of action of the prod-... -
Page 17: Laser
Safety The following applies generally: Ÿ Wear protective anti-vibration gloves when performing necessary work! Ÿ Electromagnetic fields can have an indirect effect on heart pacemakers and other implants. Adhere to safety distances. 2.3.7 Laser Depending on the model and features, lasers can be installed for the pur- pose of recognition. -
Page 18: Safety Symbols
Safety 2.4 Safety symbols Safety symbols are important components of the safety concept and help to prevent accidents. The safety symbols provide information about potential hazards that could cause serious injuries. The following safety symbols can be attached on the product: Symbol Hazard Notes... -
Page 19: About This Product
About this product 3 About this product 3.1 Intended use The press in conjunction with the designated tool is used for Ÿ Installing, pressing Ÿ Punching, pressing (of function elements) Ÿ Riveting, crimping, flaring Ÿ Punching, piercing Ÿ Embossing, marking Ÿ... -
Page 20: Foreseeable Misuse
About this product 3.1.2 Foreseeable misuse Use contrary to intended use includes the following foreseeable misuse: Ÿ Operation under conditions that deviate from the technical data. Ÿ Operation without fully assembled and functional connections. Ÿ Operation without fully assembled and functional safety devices. ®... -
Page 21: Product Overview And Function Description
About this product 3.3 Product overview and function description ® For the TOX -FinePress the ram is moved forward over a toggle mecha- nism by pulling on the hand lever. In this position a limit switch is actuated which triggers a pneumatic power stroke of 6 mm after the the start button is pressed. - Page 22 About this product TOX_Manual_FinePress_PFHL-PFHW_en...
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Page 23: Technical Data
Technical data 4 Technical data 4.1 Type sheet and data sheet For technical data and installation dimensions see type sheet and data. (https://www.tox-pressotechnik.com) 4.2 Compressed air quality and pneumatic connection The following is required: Ÿ Filtered and dried compressed air Lightly oiled compressed air is permitted. - Page 24 Technical data TOX_Manual_FinePress_PFHL-PFHW_en...
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Page 25: Transport And Storage
Transport and storage 5 Transport and storage 5.1 Safety during transport WARNING Hazard from suspended loads! Severe crushing, impacts and serious accidents as a result of improper transportation and falling load! è Only use lifting gear that is appropriate and in perfect technical condi- tion, as well as load attachment devices with an adequate safe working load. -
Page 26: Storage When Not In Use
Transport and storage 5.2 Storage when not in use CAUTION Injury from toppling and falling products! è Secure product from toppling, falling, accidentally moving. è Store product horizontally or secure with dowels. The following applies: Ÿ Do not store the product outdoors. Ÿ... -
Page 27: Transport By Lifting Device
Transport and storage 5.3 Transport by lifting device ® A threaded bore hole is provided for a ring bolt for lifting the TOX -Fine- Press. Threaded hole Cover 1. Remove the cover from the press frame. ® 2. Remove the crank, ring bolt and other loose parts from the TOX -Fine- Press. -
Page 28: Dispatch For Repair
Transport and storage 5.4 Dispatch for repair ® To dispatch the product for repair to TOX PRESSOTECHNIK, please pro- ceed as follows: Ÿ Fill in the "Accompanying repair form". This we supply in the service sector on our website or upon request via e-mail. Ÿ... -
Page 29: Installation
Installation 6 Installation 6.1 Safety during installation The installation may only be carried out by trained and authorized service personnel. DANGER Electrical hazards in case of contact with live parts! Electric shock, burns or death in case of contact with live parts! è... - Page 30 Installation WARNING Hazard from suspended loads! Severe crushing, impacts and serious accidents as a result of improper transportation and falling load! è Only use lifting gear that is appropriate and in perfect technical condi- tion, as well as load attachment devices with an adequate safe working load.
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Page 31: Requirements For Installation
Installation 6.2 Requirements for installation 6.2.1 Set-up location The set-up location: Ÿ Must be free from dust and dirt Ÿ Must be a closed room Ÿ Must have a firm, level floor Ÿ The stability must be ensured The product must be screwed to the floor. TOX_Manual_FinePress_PFHL-PFHW_en... -
Page 32: Installing Accessories
Installation 6.3 Installing accessories 6.3.1 Installing process monitoring (option) è Please see the separate operating manual for the installation of the process monitoring system. TOX_Manual_FinePress_PFHL-PFHW_en... -
Page 33: Installing The Stroke Counter (Optional)
Installation 6.3.2 Installing the stroke counter (optional) Pressure switch Screw plug for counter con- nection Counter housing 1. Disconnect the cable set from the counter housing. 2. Screw out the screw plug on the counter connection. 3. Install the pressure switch in the counter connection. 4. -
Page 34: Installing The Force Sensor (Optional)
Installation 6.3.3 Installing the force sensor (optional) Screw clamp Cable clamp Angled plug Force sensor Screw fixing device Clamp Straight connector Fixing device 1. Screw the fixing device onto the press head. 2. Screw the force sensor onto the ram. 3. - Page 35 Installation è NOTE! Observe the maximum thread length! The tool must bear against flange 1 or flange 2. TOX_Manual_FinePress_PFHL-PFHW_en...
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Page 36: Installing Travel Sensor (Option)
Installation 6.3.4 Installing travel sensor (option) Holding bracket Mounting clip Travel sensor Cover plate TOX_Manual_FinePress_PFHL-PFHW_en... - Page 37 Installation Stud Holding fixture Travel sensor Lever 1. Dismantle the cover plate. 2. For easier access the lever can be folded down. 3. Install the holding bracket on the press head. 4. Install the travel sensor on the press head. 5.
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Page 38: Installing The Slide Table (Optional)
Installation 6.3.5 Installing the slide table (optional) Base plate Handle Stop Tool plate Grease nipple Fastening holes Fastening groove (T-groove) Retract pneumatic connection Pneumatic the cylinder (op- Extend pneumatic connection tional) 1. Insert the T-groove nuts into the fastening groove of the press frame. 2. -
Page 39: Installing The Tool Holding Fixture (Optional)
Installation 6.3.6 Installing the tool holding fixture (optional) Tool holding fixture è The tool holding fixture is screwed into the ram. For technical data and installation dimensions see data sheet. www.tox-pressotechnik.com TOX_Manual_FinePress_PFHL-PFHW_en... -
Page 40: Install The Tdc Sensor (Option)
Installation 6.3.7 Install the TDC sensor (option) Holding bracket Mounting clip for cable plug TDC sensor Set screw TOX_Manual_FinePress_PFHL-PFHW_en... - Page 41 Installation Fig. 2 Allocation of TDC sensor: (BMF 21K-PS-C-2-S49) 1. Install the holding bracket on the press head. 2. Position the TDC sensor with holding angle on the tension rod by shift- ing until a signal is appears on the measuring instrument. 3.
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Page 42: Install The Bdc Sensor (Option)
Installation 6.3.8 Install the BDC sensor (option) Holding bracket Mounting clip BDC sensor TOX_Manual_FinePress_PFHL-PFHW_en... - Page 43 Installation Fig. 3 Allocation of the BDC sensor: (BES R04KC-POC15B-S49-00,13) 1. Install the holding bracket on the press head. 2. Install the BDC sensor on the ram. 3. Connect the cable to the evaluation unit. 4. Install the cable plug in the mounting clip. TOX_Manual_FinePress_PFHL-PFHW_en...
- Page 44 Installation TOX_Manual_FinePress_PFHL-PFHW_en...
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Page 45: Commissioning
Commissioning 7 Commissioning 7.1 Safety during the commissioning The system may only be commissioned by trained and authorized service personnel. 7.1.1 Safety device All safety equipment must be properly assembled and functional. TOX_Manual_FinePress_PFHL-PFHW_en... - Page 46 Commissioning TOX_Manual_FinePress_PFHL-PFHW_en...
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Page 47: Operation
Operation 8 Operation 8.1 Safety in operation WARNING Dangerous machine movements! Serious contusions and injuries! è Make sure that that no persons are located in the danger area during operation. CAUTION Noise during operation! Hearing impairment! è Wear individual protective equipment. CAUTION Hazard from flying parts! Injuries to eyes and body cavities! -
Page 48: Process Monitoring
Operation 8.3 Process monitoring See the separate operating manual for the installation of the process moni- toring system. TOX_Manual_FinePress_PFHL-PFHW_en... -
Page 49: Setting The Open Height Of The Press Head
Operation 8.4 Setting the open height of the press head Fastening screws Square Crank Cover TOX_Manual_FinePress_PFHL-PFHW_en... - Page 50 Operation < 6 mm Lower tool Upper tool Fig. 4 Example: Tool opening pinch-off edge < 6 mm WARNING Dangerous machine movements! Serious contusions and injuries! è Use only safe tools. è When triggering the limit switch the gap between the moving tool parts must not exceed a maximum of 6 mm.
- Page 51 Operation ü Set the fine adjustment on the largest opening. See Chap. 8.5 Fine ad- justment of working stroke, Page 1. Remove the cover from the press frame. 2. Loosen the fastening screws of the clamping plate. Do not unscrew the screws! 3.
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Page 52: Fine Adjustment Of Working Stroke
Operation 8.5 Fine adjustment of working stroke Fixing screws Adjusting ring Cover plate 1. Dismantle the cover plate. 2. Loosen the fixing screws. 3. Turn the adjusting ring to adjust the open height. Turning anticlockwise - increases the open height. Turning clockwise - reduces the open height. -
Page 53: Resetting The Stroke Counter (Optional)
Operation 8.6 Resetting the stroke counter (optional) The stroke counter has a reset button. è Press the stroke counter button. TOX_Manual_FinePress_PFHL-PFHW_en... - Page 54 Operation TOX_Manual_FinePress_PFHL-PFHW_en...
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Page 55: Troubleshooting
Troubleshooting 9 Troubleshooting 9.1 Safety during troubleshooting Faults may only eliminated by trained and authorized service personnel. The following applies: Ÿ Inform operating personnel before starting repair work. Ÿ Appoint a supervisor. TOX_Manual_FinePress_PFHL-PFHW_en... -
Page 56: Detecting Faults
Troubleshooting 9.2 Detecting faults If the press is equipped with a control system, the faults or warnings on the central control unit are displayed and described. Fault Cause Measures The ram does not ex- There is a mechanical fault on the Contact authorized service personnel. -
Page 57: Maintenance Table
Maintenance table Maintenance table The specified intervals are only approximate values. Depending on the area of application, the actual values may differ from the guide values. The ac- tual intervals can be found in the system control. Maintenance cycle Additional information Weekly 10.3.1 TOX®-FinePress inspecting... - Page 58 Maintenance table TOX_Manual_FinePress_PFHL-PFHW_en...
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Page 59: Maintenance
Maintenance 10 Maintenance 10.1 Safety during maintenance DANGER Electrical hazards in case of contact with live parts! Electric shock, burns or death in case of contact with live parts! è Have all work on the electrical equipment performed by an electrician. è... - Page 60 Maintenance NOTE Incorrect cleaning agents or cleaning processes, lack of corrosion protection! Damage to machine components! è Only touch bare areas with gloves. è Use cleaning set, such as industrial cleaner (e.g. Loctite 7063, or Würth Montagekraftreiniger 0890 107), vacuum cleaner, dry cloth and brush. è...
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Page 61: Requirements For Maintenance
Maintenance 10.2 Requirements for maintenance 10.2.1 Set system to maintenance position Unless specified otherwise, before all maintenance work: 1. Retract the working piston. Drive is in home position. 2. Install a restraint device if necessary. 3. Switch off the system and secure it against being switched back on. 4. -
Page 62: Tox -Finepress Maintaining
Maintenance 10.3 TOX -FinePress maintaining ® 10.3.1 ® -FinePress inspecting ü System is in maintenance position. Set system to maintenance position, Page 1. Check the plant, particularly moving parts for obvious defects and dam- age. 2. Check all parts inside and outside for wear, obvious defects and dam- age. -
Page 63: Inspecting The Fastening Of The Press Head
Maintenance 10.3.2 Inspecting the fastening of the press head Fastening screws ü System is in maintenance position. Set system to maintenance position, Page 1. Check the tightening torque of the fastening screws. 2. NOTE! Damage on the tool! Check the alignment of the tool! Screw size Tightening torque M 12... -
Page 64: Inspecting And Cleaning Movable Parts And Guides
Maintenance 10.3.3 Inspecting and cleaning movable parts and guides ü System is in maintenance position. Set system to maintenance position, Page NOTE Incorrect cleaning agents or cleaning processes, lack of corrosion protection! Damage to machine components! è Only touch bare areas with gloves. è... -
Page 65: Repairs
Repairs 11 Repairs 11.1 Safety and repairs The system may only be repaired by trained and authorized service person- nel. TOX_Manual_FinePress_PFHL-PFHW_en... - Page 66 Repairs TOX_Manual_FinePress_PFHL-PFHW_en...
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Page 67: Disassembly And Disposal
Disassembly and Disposal 12 Disassembly and Disposal 12.1 Safety during disassembly and disposal DANGER Electrical hazards in case of contact with live parts! Electric shock, burns or death in case of contact with live parts! è Have all work on the electrical equipment performed by an electrician. è... -
Page 68: Shutdown
Disassembly and Disposal 12.3 Shutdown Shutdown means that the system is shut down permanently and/or is pre- pared for removal. 1. Stop system and wait for it to come to a standstill. 2. Remove material if necessary. 3. Switch off the system at the main switch and secure it against being switched on again. -
Page 69: Disposal
Disassembly and Disposal 12.5 Disposal When disposing of packaging, consumables and spare parts, including the machine and its accessories, the relevant national environmental protection regulations must be complied with. TOX_Manual_FinePress_PFHL-PFHW_en... - Page 70 Disassembly and Disposal TOX_Manual_FinePress_PFHL-PFHW_en...
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Page 71: Appendices
Appendices 13 Appendices 13.1 Declaration of conformity TOX_Manual_FinePress_PFHL-PFHW_en... - Page 72 Appendices TOX_Manual_FinePress_PFHL-PFHW_en...
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Page 75: Index
Index Index Accessories Faults Installing............ 32 Detect ............ 56 Attachment point ........... 27 Fine adjustment Working stroke .......... 52 FinePress Inspecting .......... 62 Basic safety requirements ...... 13 Maintaining .......... 62 BDC sensor Force sensor Install ............ 42 Installing............ 34 Function description ........ - Page 76 Index Images Noise Highlighting .......... 10 Hazard ............ 17 Important information ........ 7 Note Information Gender............ 8 Important............. 7 General ............. 10 Inspection Legal ............ 7 Drive/Fastening......... 63 Warning signs .......... 9 FinePress.......... 62 Guides ............ 64 Installation ............. 29 Open height of the press head Accessories ..........
- Page 77 Index Safety ............ 13 Target group ............ 8 Commissioning ......... 45 TDC sensor Disassembly .......... 67 Install ............ 40 Disposal ............ 67 Technical data .......... 23 Installation.......... 29 Texts Maintenance .......... 59 Highlighting .......... 10 Operation .......... 47 Tool holding fixture Transport ..........
- Page 78 Index TOX_Manual_FinePress_PFHL-PFHW_en...
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