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Related Manuals for TOX PRESSOTECHNIK FinePress PFHL Series
Summary of Contents for TOX PRESSOTECHNIK FinePress PFHL Series
- Page 1 Operating manual TOX-FinePress Pneumatic press with manual approach Type PFHL / PFHW TOX PRESSOTECHNIK GmbH & Co. KG Riedstraße 4 D - 88250 Weingarten Phone +49 (0) 751/5007-0 Fax +49 (0) 751/52391 www.tox-de.com E-Mail: info@tox-de.com ...
- Page 2 Pneumatic press PFHL / PFHW OM 45.PFHL-PFHW.201803.en...
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Page 3: Table Of Contents
Pneumatic press PFHL / PFHW Content Available accessories ............... 4 Technical data ..............5 Overview Pneumatic press with manual approach PFHL / PFHW About this manual ............... 7 Copyright, warranty Legends of illustrations and position numbers Explanation of symbols Safety ................. 9 Safe use of the machine Organization measures to be taken by the user Transport, assembly and operation... -
Page 4: Available Accessories
Pneumatic press PFHL / PFHW Available accessories Accessories Press type Counter ZPZ 001 Force sensor ZAK K08.000 ZAK K16.000 ZAK K34.000 ZAK K57.000 Tool hold- ing fixture Travel sensor ZWPH 060.000 PFHL larger open height Slide tables ZHST 080.160 (Manual operation) ZHST 080.160 P (Pneumatic drive) ZHSTP 001.000... -
Page 5: Technical Data
Pneumatic press PFHL / PFHW Technical data PFHL PFHW Hand-lever press with pneumatic approach and in- Hand-lever press with pneumatic approach and in- creased open height creased throat depth Press type Force Working Throat Open Base Overall Base Table Net. Max. - Page 6 Pneumatic press PFHL / PFHW Overview Pneumatic press with manual approach PFHL / PFHW Type PFHL (basic de- vice, valid for all types) 5 Top cover 6 Pneumatic valve Pneumatic cylinder 1 7 Start button pneumatic power stroke 8 Hand lever Cover for press head 2 9 Maintenance unit / Compressed air connection...
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Page 7: Overview Pneumatic Press With Manual Approach Pfhl
Pneumatic press PFHL / PFHW About this manual Copyright, warranty The operating manual should help you to use the TOX-FinePress as intended. It contains im- This operating manual as well as any attached portant instructions for a safe, appropriate and documents are protected by copyright. -
Page 8: Legends Of Illustrations And Position Numbers
Pneumatic press PFHL / PFHW This machine is designed and manufactured ac- Explanation of symbols cording to the state of the art and the applicable This arrow at the beginning of a paragraph German standards and specifications. The fol- draws attention to the action steps you must lowing norms and guidelines are met: follow. -
Page 9: Safety
Pneumatic press PFHL / PFHW Safety Safe use of the machine Using the machine as a plant component This machine is designed and built according to the state of the art and the applicable safety reg- If the machine is not delivered ulations. -
Page 10: Transport, Assembly And Operation
Pneumatic press PFHL / PFHW Transport, assembly and operation Maintenance and repair During transport and assembly of the machine, Safety regulations the indicated part dimensions and part weights When working on the machine, al- of the machine including tool and accessories ways observe the applicable safety must be observed. -
Page 11: Protective Guards
Pneumatic press PFHL / PFHW Protective guards Environmental protection When using the press according to its intended Observe the regulations use, danger to the operating staff is largely ex- During all work on the machine, the cluded by protective guards. Even predictable applicable national noise and envi- misbehaviour was taken into account. -
Page 12: Warning And Information Signs
Pneumatic press PFHL / PFHW Warning and information signs Type plate: In case of queries please state the following Compressed air supply: Maximum operating data: pressure Type: _____________________ Observe the maximum operating Serial number: _____________________ pressure The operating pressure of You will find these information on the type plate max. -
Page 13: Description Of The Press
Pneumatic press PFHL / PFHW Description of the press Intended use Conditions for use The pneumatic presses with manual approach of Ambient temperature the series TOX ® -FinePress can be used in com- The operation of the TOX press is bination with the provided tool holding fixture and only permitted within Tmin = 10°C tools for the following applications according to... -
Page 14: Press Functioning
Pneumatic press PFHL / PFHW Press functioning A ball monorail guidance system with a linear guided working ram ensures the precise guid- The working ram at presses of the series TOX ® ance of the tool. FinePress PFHL / PFHW is moved out by a hand Due to their manifold shifting and adjusting pos- lever via a knuckle joint. -
Page 15: Transport Of The Machine
Pneumatic press PFHL / PFHW Transport of the machine Take off the lid of the press frame and attach the ring bolt. Risks during transport Take the crank handle out of the press frame The means of transport must be (they might fall out during transport). -
Page 16: Mounting Of The Press
Pneumatic press PFHL / PFHW Assembly Mounting of the press Screw-on the press The location on site must be determined. The Before starting operation, the press space requirement of the machine must be must be screwn to the base frame sufficiently calculated. -
Page 17: Assembly Of The Accessories
Pneumatic press PFHL / PFHW Assembly of the accessories Mounting the force sensor (Option) Mounting the stroke counter (option) Screw the holding device (2) with the two screws M 5x10 (1) to the side of the press head. Separate the coupler (4) on the counter-side ... - Page 18 Pneumatic press PFHL / PFHW Mounting the path measuring (option) Position the threaded rod of the travel sensor (1) and fasten it on the ram using the hexagon nut M 4. Screw on the holding device (3) with the two ...
- Page 19 Pneumatic press PFHL / PFHW Mounting the sliding table (option) Slide table with pneumatic cylinder Retrofitting If the pneumatic cylinder (12) is mounted to the slide table at a later date, first fasten the angle (15) to the provided location of the base plate.
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Page 20: Connection Of Compressed Air Supply
Pneumatic press PFHL / PFHW Connection of compressed air Control elements maintenance unit supply On delivery, the press is completely piped and hosed and is ready to be connected to the com- pressed air supply of the customer by authorized staff. -
Page 21: Setting Up The Press
Pneumatic press PFHL / PFHW Setting up the press The tool can be screwed on the thread of the ram. There are three possibilities to fasten the tool in the tool holding fixture (option): Damages to the press or tools To avoid damages to the press, •... - Page 22 Pneumatic press PFHL / PFHW • Clamping with set screw (DIN 9859) Mount all tools and holding devices required for the intended application firmly and safely. Open height The open height depends on the height of the tool to be used, the height of the workpiece hold- ing fixture and the lower workpiece, the total stroke, as well as on the height of the workpiece to be handled.
- Page 23 Pneumatic press PFHL / PFHW Place the supplied crank (3) on the square head (2) of the threaded rod and turn the crank in the required direction: − Turning clockwise: Increase of open height − Turning anticlockwise: Reduction of open height Fine adjustment of the power stroke Unscrew the three screws of the cover.
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Page 24: Compressed Air-Press Force Table For Tox ® -Finepress Type Pfhl / Pfhw
Pneumatic press PFHL / PFHW Taking into operation Danger to persons The press must be completely mounted and During operation, the user must en- connected to the provided supply lines. sure that nobody is at a risk be- cause of potentially dangerous ac- ... -
Page 25: Operation
Pneumatic press PFHL / PFHW Operation Safety during operation The operation of the small press depends on the intended purpose and on the accessories and tools used. Safety in case of malfunction Familiarize yourself with the safety When operating the TOX -FinePress, observe ®... -
Page 26: Inspection / Maintenance
Pneumatic press PFHL / PFHW Inspection / Maintenance Listing of the safety checks Safety regulations When working on the machine, al- Mechanics / Pneumatics • ways observe the applicable safety Safety devices of the TOX machine compo- ® regulations and the legal condi- nents (yearly) tions. -
Page 27: Inspection And Maintenance Rates
Pneumatic press PFHL / PFHW Inspection and maintenance rates Monthly inspection (or inspection after 200 working hours) Pos. Component Work Safety, remark Contamination / wear of the Clean and lubricate if necessary (grease nipple ram Protect the machine against tool guide guide), replace in case of wear reclosing... -
Page 28: Failures: Causes And Their Elimination
Pneumatic press PFHL / PFHW Failures: Causes and their elimination Safety regulations When working on the machine, always observe the applicable safety regulations and the legal conditions. Observe the instructions in chapter 3 'Safety' of these Operating Instructions. ® -Pneumatic presses with manual approach type PFHL / PFHW Failure Cause Elimination... -
Page 29: 10 Ordering Spare Parts / Repair
Pneumatic press PFHL / PFHW 10 Ordering spare parts / Repair Notes regarding repairs Information for ordering To ensure a proper processing of Repair service your spare parts order please indi- Within the scope of our service of- cate the following numbers com- fer and on request it is possible to pletely: have the press repaired at TOX®... - Page 30 Pneumatic press PFHL / PFHW -------------------------------------------------- OM 45.PFHL-PFHW.201803.en...
- Page 33 Declaration of knowledge of the charged staff Master copy -FinePress – Pneumatic Press type PFHL / PFHW ® The person charged by the user Mr. / Mrs. hereby declares to have read and understood the internal instructions as well as the operating manuals of the TOX ®...
- Page 34 Our Worldwide Sales and Service Network GmbH & PRESSOTECHNIK ® Co. KG Riedstraße 4 D - 88250 Weingarten Phone: +49 (0) 751/5007-0 Fax: +49 (0) 751/52391 E-Mail: info@tox-de.com...
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