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Summary of Contents for TOX PRESSOTECHNIK FinePress ZFS
- Page 1 Original operating instructions -FinePress ® ZFS / ZFL / ZFW ® PRESSOTECHNIK GmbH & Co. KG Riedstrasse 4 D-88250 Weingarten www.tox-pressotechnik.com...
- Page 2 TOX_Manual_FinePress_ZFS-ZFL-ZFW_en...
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Page 3: Table Of Contents
Table of contents Table of contents Important information Legal note .................... 7 Exclusion of liability .................. 7 Conformity.................... 7 Validity of the document................ 8 1.4.1 Content and target group ................ 8 1.4.2 Other applicable documents ............... 8 Gender note .................... 8 Displays in the document ................ - Page 4 Table of contents About this product Intended use ..................... 19 3.1.1 Safe and correct operation................ 19 3.1.2 Foreseeable misuse.................. 20 3.1.3 Substances harmful to the wetting properties of lacquers (LABS).... 20 Product identification................. 20 3.2.1 Type plate .................... 20 Product overview and function description.......... 21 Technical data Type sheet and data sheet................
- Page 5 Table of contents Commissioning Safety during the commissioning .............. 43 7.1.1 Safety device..................... 43 Requirements for the commissioning............ 44 Operation Safety in operation .................. 45 Requirements for operation............... 45 Process monitoring ................... 45 Setting the open height of the press head .......... 46 Fine adjustment of working stroke (option) ..........
- Page 6 Table of contents Repairs 11.1 Safety and repairs .................. 63 Disassembly and Disposal 12.1 Safety during disassembly and disposal ........... 65 12.2 Decommissioning.................. 65 12.3 Shutdown .................... 66 12.4 Disassembling................... 66 12.5 Disposal .................... 67 Appendices 13.1 Declaration of conformity ................ 69 Index TOX_Manual_FinePress_ZFS-ZFL-ZFW_en...
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Page 7: Important Information
Important information 1 Important information 1.1 Legal note All rights reserved. Operating instructions, manuals, technical descriptions and software pub- ® ® lished by TOX PRESSOTECHNIK GmbH & Co. KG ("TOX PRES- SOTECHNIK") are copyright and must not be reproduced, distributed and/ or otherwise processed or edited (e.g. -
Page 8: Validity Of The Document
Important information 1.4 Validity of the document 1.4.1 Content and target group This manual contains information and instructions for the safe operation and safe maintenance or servicing of the product. Ÿ All information in this manual is up to date at the time of print. ®... -
Page 9: Displays In The Document
Important information 1.6 Displays in the document 1.6.1 Display of warnings Warning signs indicate potential dangers and describe protective mea- sures. Warning signs precede the instructions for which they are applicable. Warning signs concerning personal injuries DANGER Identifies an immediate danger! Death or severe injuries will occur if appropriate safety measures are not taken. -
Page 10: Display Of General Notes
Important information 1.6.2 Display of general notes General notes show information on the product or the described action steps. Identifies important information and tips for users. 1.6.3 Highlighting of texts and images The highlighting of texts facilitates orientation in the document. ü... -
Page 11: Contact And Source Of Supply
Important information 1.7 Contact and source of supply ® Only use original spare parts or spare parts approved by TOX PRES- SOTECHNIK. ® PRESSOTECHNIK GmbH & Co. KG Riedstraße 4 D - 88250 Weingarten Tel. +49 (0) 751/5007-333 E-Mail: info@tox-de.com For additional information and forms see www.tox-pressotechnik.com. - Page 12 Important information TOX_Manual_FinePress_ZFS-ZFL-ZFW_en...
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Page 13: Safety
Safety 2 Safety 2.1 Basic safety requirements The product is state of the art. However, operation of the product may in- volve danger to life and limb for the user or third parties or damage to the plant and other property. For this reason the following basic safety requirements will apply: Ÿ... -
Page 14: Selection And Qualifications Of Personnel
Safety Ÿ Take action to ensure safe operation and make sure that the product is maintained in a functional condition. Ÿ Only allow authorized persons access to the product. Ÿ Ensure that all personnel work with awareness of safety and potential dangers with reference to the information in the operating manual. -
Page 15: Fundamental Hazard Potential
Safety 2.3 Fundamental hazard potential Fundamental hazard potentials exist. The specified examples draw atten- tion to known hazardous situations, but are not complete and do not in any way provide safety and risk awareness action in all situations. 2.3.1 Electrical hazards Attention should be paid to electrical hazards particularly inside the compo- nents in the area of all assemblies of the control system and motors of the installation. -
Page 16: Contusions
Safety Ÿ Do not exceed the permissible pressure. Ÿ First switch on compressed air when all hose connections have been established and secured. Ÿ Do not uncouple any hoses under pressure. Ÿ If hoses slip off, switch off the compressed air supply immediately. 2.3.4 Contusions Contusions and hand injuries can occur in the radius of action of the prod-... -
Page 17: Laser
Safety The following applies generally: Ÿ Wear protective anti-vibration gloves when performing necessary work! Ÿ Electromagnetic fields can have an indirect effect on heart pacemakers and other implants. Adhere to safety distances. 2.3.7 Laser Depending on the model and features, lasers can be installed for the pur- pose of recognition. -
Page 18: Safety Symbols
Safety 2.4 Safety symbols Safety symbols are important components of the safety concept and help to prevent accidents. The safety symbols provide information about potential hazards that could cause serious injuries. The following safety symbols can be attached on the product: Symbol Hazard Notes... -
Page 19: About This Product
About this product 3 About this product 3.1 Intended use The press in conjunction with the designated tool is used for Ÿ Installing, pressing Ÿ Punching, pressing (of function elements) Ÿ Riveting, crimping, flaring Ÿ Punching, piercing Ÿ Embossing, marking Ÿ... -
Page 20: Foreseeable Misuse
About this product 3.1.2 Foreseeable misuse Use contrary to intended use includes the following foreseeable misuse: Ÿ Operation under conditions that deviate from the technical data. Ÿ Operation without fully assembled and functional connections. Ÿ Operation without fully assembled and functional safety devices. ®... -
Page 21: Product Overview And Function Description
About this product 3.3 Product overview and function description The force of rotation of the hand level is tranferred to the working ram. This results in a constant force development over the entire working stroke. Fig. 1 Product overview Designation Function Hand lever Drives the ram onto the workpiece. - Page 22 About this product TOX_Manual_FinePress_ZFS-ZFL-ZFW_en...
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Page 23: Technical Data
Technical data 4 Technical data 4.1 Type sheet and data sheet For technical data and installation dimensions see type sheet and data. (https://www.tox-pressotechnik.com) TOX_Manual_FinePress_ZFS-ZFL-ZFW_en... - Page 24 Technical data TOX_Manual_FinePress_ZFS-ZFL-ZFW_en...
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Page 25: Transport And Storage
Transport and storage 5 Transport and storage 5.1 Safety during transport WARNING Hazard from suspended loads! Severe crushing, impacts and serious accidents as a result of improper transportation and falling load! è Only use lifting gear that is appropriate and in perfect technical condi- tion, as well as load attachment devices with an adequate safe working load. -
Page 26: Storage When Not In Use
Transport and storage 5.2 Storage when not in use CAUTION Injury from toppling and falling products! è Secure product from toppling, falling, accidentally moving. è Store product horizontally or secure with dowels. The following applies: Ÿ Do not store the product outdoors. Ÿ... -
Page 27: Transport By Lifting Device
Transport and storage 5.3 Transport by lifting device ® A threaded bore hole is provided for a ring bolt for lifting the TOX -Fine- Press. Threaded hole Cover 1. Remove the cover from the press frame. ® 2. Remove the crank, ring bolt and other loose parts from the TOX -Fine- Press. -
Page 28: Dispatch For Repair
Transport and storage 5.4 Dispatch for repair ® To dispatch the product for repair to TOX PRESSOTECHNIK, please pro- ceed as follows: Ÿ Fill in the "Accompanying repair form". This we supply in the service sector on our website or upon request via e-mail. Ÿ... -
Page 29: Installation
Installation 6 Installation 6.1 Safety during installation The installation may only be carried out by trained and authorized service personnel. DANGER Electrical hazards in case of contact with live parts! Electric shock, burns or death in case of contact with live parts! è... -
Page 30: Requirements For Installation
Installation 6.2 Requirements for installation 6.2.1 Set-up location The set-up location: Ÿ Must be free from dust and dirt Ÿ Must be a closed room Ÿ Must have a firm, level floor Ÿ The stability must be ensured The product must be screwed to the floor. TOX_Manual_FinePress_ZFS-ZFL-ZFW_en... -
Page 31: Installing Accessories
Installation 6.3 Installing accessories 6.3.1 Installing process monitoring (option) è Please see the separate operating manual for the installation of the process monitoring system. TOX_Manual_FinePress_ZFS-ZFL-ZFW_en... -
Page 32: Installing The Ergonomic Handle (Optional)
Installation 6.3.2 Installing the ergonomic handle (optional) Additional handle Handle Clamp screw 1. Unscrew the handle of the hand lever. 2. Slide the ergonomic handle onto the hand lever. 3. Screw the additional handle in the desired position with the clamping screw. -
Page 33: Installing The Stroke Counter (Optional)
Installation 6.3.3 Installing the stroke counter (optional) Cable set Counter housing 1. Disconnect the cable set from the counter housing. 2. Install the counter housing on the press head using cylinder screw M 5x12. TOX_Manual_FinePress_ZFS-ZFL-ZFW_en... - Page 34 Installation Installing the button Button with fixing device Spring sheet 1. Disassemble the spring sheet. 2. Screw the push button with fixing device onto the press head (cheese head screws M 3x8). 3. Install the spring sheet. 4. Check the switching point of the push button. The push button must switch shortly before reaching the final position.
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Page 35: Installing The Force Sensor (Optional)
Installation 6.3.4 Installing the force sensor (optional) Screw clamp Cable clamp Angled plug Force sensor Screw fixing device Clamp Straight connector Fixing device 1. Screw the fixing device onto the press head. 2. Screw the force sensor onto the ram. 3. - Page 36 Installation è NOTE! Observe the maximum thread length! The tool must bear against flange 1 or flange 2. TOX_Manual_FinePress_ZFS-ZFL-ZFW_en...
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Page 37: Install The Return Stroke Lock (Option)
Installation 6.3.5 Install the return stroke lock (option) During retrofitting it may be necessary to replace the shaft. In this case, ® please contact TOX PRESSOTECHNIK. Lever shaft Cover Cheese head screws M5 x 16 1. Unscrew the lever shaft from the cover. The flat spiral spring must nor be removed. - Page 38 Installation Cheese head screws M5 x 16 Flat head screws Housing cover Locking screw M 6x12 Lock washer Cam disc Housing Unlocking button 2. Attach the housing of the return stroke lock on the lever shaft and screw it on with the M 5x16 cylinder screws. 3.
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Page 39: Installing The Slide Table (Optional)
Installation 6.3.6 Installing the slide table (optional) Base plate Handle Stop Tool plate Grease nipple Fastening holes Fastening groove (T-groove) Retract pneumatic connection Pneumatic the cylinder (op- Extend pneumatic connection tional) 1. Insert the T-groove nuts into the fastening groove of the press frame. 2. -
Page 40: Installing Travel Sensor (Option)
Installation 6.3.7 Installing travel sensor (option) Cheese head screw Mounting clip Straight connector Flat head screw Product tag Fixing device Counter nuts 1. Unscrew the product tag. 2. Screw on the fixing device together with the tag. The travel sensor is pointing towards the press frame. -
Page 41: Installing The Tool Holding Fixture (Optional)
Installation 6.3.8 Installing the tool holding fixture (optional) Tool holding fixture è The tool holding fixture is screwed into the ram. For technical data and installation dimensions see data sheet. www.tox-pressotechnik.com TOX_Manual_FinePress_ZFS-ZFL-ZFW_en... - Page 42 Installation TOX_Manual_FinePress_ZFS-ZFL-ZFW_en...
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Page 43: Commissioning
Commissioning 7 Commissioning 7.1 Safety during the commissioning The system may only be commissioned by trained and authorized service personnel. 7.1.1 Safety device All safety equipment must be properly assembled and functional. TOX_Manual_FinePress_ZFS-ZFL-ZFW_en... -
Page 44: Requirements For The Commissioning
Commissioning 7.2 Requirements for the commissioning Ÿ All components are properly installed. Ÿ The safety devices of the entire system are properly assembled and functional. Ÿ Any transport locks are removed. Ÿ Supply connections, communication and control connections, material or media hoses are installed properly. The permissible values are com- plied with. -
Page 45: Operation
Operation 8 Operation 8.1 Safety in operation CAUTION Dangerous lever movements! Contusions and impacts! è Always hold the hand lever. è Release it only when it is in the top initial position. 8.2 Requirements for operation Ÿ The safety devices of the entire system are properly assembled and functional. -
Page 46: Setting The Open Height Of The Press Head
Operation 8.4 Setting the open height of the press head Fastening screws Square Crank Cover NOTE! Damage on the tool or the workpiece! Calculate the open height be- fore starting operation! TOX_Manual_FinePress_ZFS-ZFL-ZFW_en... - Page 47 Operation ü Set the fine adjustment on the largest opening. See Chap. 8.5 Fine ad- justment of working stroke, Page 1. Remove the cover from the press frame. 2. Loosen the fastening screws of the clamping plate. Do not unscrew the screws! 3.
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Page 48: Fine Adjustment Of Working Stroke (Option)
Operation 8.5 Fine adjustment of working stroke (option) Clamping screw Adjusting ring Clamping nut 1. Loosen the clamping screw. 2. Turn the adjusting ring to adjust the open height. A line on the scale of the adjusting ring corresponds to a height adjust- ment of 0.02 mm. -
Page 49: Setting Working Depth
Operation 8.6 Setting working depth Knurled screw Counter nut One rotation of the knurled screw corresponds to an adjustment of 1 mm. Turn clockwise - decrease working depth. Turn anticlockwise - increase working depth. 1. The working depth can be set using the knurled screw. 2. -
Page 50: Adjusting The Return Stroke Lock (Optional)
Operation 8.8 Adjusting the return stroke lock (optional) NOTE! Do not push the hand lever back while the mechanism is locked. Threaded hole (position 1) Cheese head screw (position Cross bore hole Unlocking device Inner mechanism Cheese head screws TOX_Manual_FinePress_ZFS-ZFL-ZFW_en... - Page 51 Operation ü The housing cover is removed. 1. Loosen the cheese head screws (positions 2 and 6). 2. Pull the unlocking device and turn to position <STOP> to release the hand lever. 3. Press the hand lever completely down and hold. 4.
- Page 52 Operation ü The return stroke lock has engaged. ü The housing cover is removed. 1. Lock the return stroke lock in the second position. 2. Unscrew the cheese head screw (position 2) and screw it into position 1 (position 1). 3.
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Page 53: Setting The Return Stroke
Operation 8.9 Setting the return stroke Cheese head screw Threaded bores 1. Press the hand lever down and hold. 2. Remove the cheese head screw. 3. Screw in the cheese head screw into the threaded bore at the new po- sition. -
Page 54: Setting The Travel Sensor (Option)
Operation 8.10 Setting the travel sensor (option) Counter nuts of travel sensor 1. Loosen the counter nuts of travel sensor. 2. Press the hand lever of the press firmly up and hold. 3. Set the zero point on the travel sensor by turning the nut. 4. -
Page 55: Troubleshooting
Troubleshooting 9 Troubleshooting 9.1 Safety during troubleshooting Faults may only eliminated by trained and authorized service personnel. The following applies: Ÿ Inform operating personnel before starting repair work. Ÿ Appoint a supervisor. TOX_Manual_FinePress_ZFS-ZFL-ZFW_en... -
Page 56: Detecting Faults
Troubleshooting 9.2 Detecting faults If the press is equipped with a control system, the faults or warnings on the central control unit are displayed and described. Fault Cause Measures The ram does not ex- There is a mechanical fault on the Contact authorized service personnel. -
Page 57: Maintenance Table
Maintenance table Maintenance table The specified intervals are only approximate values. Depending on the area of application, the actual values may differ from the guide values. The ac- tual intervals can be found in the system control. Maintenance cycle Additional information Weekly 10.3.1 TOX®-FinePress inspecting... - Page 58 Maintenance table TOX_Manual_FinePress_ZFS-ZFL-ZFW_en...
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Page 59: Maintenance
Maintenance 10 Maintenance 10.1 Safety during maintenance The following applies: Ÿ Observe maintenance intervals if present and stipulated. Ÿ Maintenance intervals may vary from the stipulated maintenance inter- vals. The maintenance intervals may have to be verified with the manufac- turer if necessary. -
Page 60: Tox -Finepress Maintaining
Maintenance 10.3 TOX -FinePress maintaining ® 10.3.1 ® -FinePress inspecting ü System is in maintenance position. Set system to maintenance position, Page 1. Check the plant, particularly moving parts for obvious defects and dam- age. 2. Check all parts inside and outside for wear, obvious defects and dam- age. -
Page 61: Inspecting The Fastening Of The Press Head
Maintenance 10.3.2 Inspecting the fastening of the press head Fastening screws ü System is in maintenance position. Set system to maintenance position, Page 1. Check the tightening torque of the fastening screws. 2. NOTE! Damage on the tool! Check the alignment of the tool! Screw size Tightening torque M 10... -
Page 62: Inspecting And Cleaning Movable Parts And Guides
Maintenance 10.3.3 Inspecting and cleaning movable parts and guides ü System is in maintenance position. Set system to maintenance position, Page NOTE Incorrect cleaning agents or cleaning processes, lack of corrosion protection! Damage to machine components! è Only touch bare areas with gloves. è... -
Page 63: Repairs
Repairs 11 Repairs 11.1 Safety and repairs The system may only be repaired by trained and authorized service person- nel. TOX_Manual_FinePress_ZFS-ZFL-ZFW_en... - Page 64 Repairs TOX_Manual_FinePress_ZFS-ZFL-ZFW_en...
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Page 65: Disassembly And Disposal
Disassembly and Disposal 12 Disassembly and Disposal 12.1 Safety during disassembly and disposal DANGER Electrical hazards in case of contact with live parts! Electric shock, burns or death in case of contact with live parts! è Have all work on the electrical equipment performed by an electrician. è... -
Page 66: Shutdown
Disassembly and Disposal 12.3 Shutdown Shutdown means that the system is shut down permanently and/or is pre- pared for removal. 1. Stop system and wait for it to come to a standstill. 2. Remove material if necessary. 3. Switch off the system at the main switch and secure it against being switched on again. -
Page 67: Disposal
Disassembly and Disposal 12.5 Disposal When disposing of packaging, consumables and spare parts, including the machine and its accessories, the relevant national environmental protection regulations must be complied with. TOX_Manual_FinePress_ZFS-ZFL-ZFW_en... - Page 68 Disassembly and Disposal TOX_Manual_FinePress_ZFS-ZFL-ZFW_en...
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Page 69: Appendices
Appendices 13 Appendices 13.1 Declaration of conformity TOX_Manual_FinePress_ZFS-ZFL-ZFW_en... - Page 70 Appendices TOX_Manual_FinePress_ZFS-ZFL-ZFW_en...
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Page 73: Index
Index Index Accessories Faults Installing............ 31 Detect ............ 56 Adjustment Fine adjustment Return stroke lock........ 50 Working stroke .......... 48 Attachment point ........... 27 FinePress Inspecting .......... 60 Maintaining .......... 60 Force sensor Basic safety requirements ...... 13 Installing............ 35 Function description ........ - Page 74 Index Images Noise Highlighting .......... 10 Hazard ............ 17 Important information ........ 7 Note Information Gender............ 8 Important............. 7 General ............. 10 Inspection Legal ............ 7 Drive/Fastening......... 61 Warning signs .......... 9 FinePress.......... 60 Guides ............ 62 Installation ............. 29 Open height of the press head Accessories ..........
- Page 75 Index Safety ............ 13 Target group ............ 8 Commissioning ......... 43 Technical data .......... 23 Disassembly .......... 65 Texts Disposal ............ 65 Highlighting .......... 10 Installation.......... 29 Tool holding fixture Maintenance .......... 59 Installing............ 41 Operation .......... 45 Transport ............ 25 Transport ..........
- Page 76 Index TOX_Manual_FinePress_ZFS-ZFL-ZFW_en...
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