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Summary of Contents for TOX PRESSOTECHNIK FinePress PFS Series
- Page 1 Operating Manual ® -FinePress Pneumatic press Type PFS / PFL / PFW PRESSOTECHNIK GmbH & Co. KG Riedstraße 4 D - 88250 Weingarten ® Tel. +49 (0) 751/5007-0 Fax +49 (0) 751/52391 www.tox-de.com E-Mail: info@tox-de.com ...
- Page 2 Pneumatic Press PFS / PFL / PFW OM 45.PFS-PFL-PFW.201803.en...
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Page 3: Table Of Contents
Pneumatic Press PFS / PFL / PFW Content Available accessories ................. 4 Technical data ..................5 Overview of pneumatic press .............. 6 About this manual ................7 Copyright, guarantee ................7 Legends of figures and position numbers ........... 8 Explanation of symbols ............... 8 Safety .................... -
Page 4: Available Accessories
Pneumatic Press PFS / PFL / PFW Available accessories Press type Accessories Counters ZPZ 001 Force sensor ZAK-P04.000 (to 004) Tool holding ZAK-P16.000 fixture (008 to 013) ZAK-P34.000 (from 022) Distance sensor ZWP 080.000 Pneumatic press standard Slide tables ZHST 080.160 (manual operation) ZHST 080.160 P (pneumatic drive) -
Page 5: Technical Data
Pneumatic Press PFS / PFL / PFW Technical data Press type Force Work- Throat adjust- Overall Bed size Overall Weight max. de- range at 6 depth able height height depth bore approx. flection (perm. bar air stroke open moment pressure height M [mm] W x D... -
Page 6: Overview Of Pneumatic Press
Pneumatic Press PFS / PFL / PFW Overview of pneumatic press Type PFL (basic device, example valid for all types) 17 Quick-acting vent valve, Pneumatic cylinder 1 return stroke 8 Adjustment of TDC damping Frame cover 2 9 Press head Threaded bores for counter 3 Threaded bore for the accessory fixing device 4... -
Page 7: About This Manual
Pneumatic Press PFS / PFL / PFW About this manual Copyright, guarantee The operating manual should help you to use the ® -FinePress as intended. It contains im- This operating manual and the other documents portant instructions for a safe, appropriate and enclosed are protected by copyright. -
Page 8: Legends Of Figures And Position Numbers
Pneumatic Press PFS / PFL / PFW This machine is designed and manufactured ac- Explanation of symbols cording to the state of the art and the applicable An arrow at the beginning of a paragraph in- German standards and specifications. The fol- dicates the action steps you must complete. -
Page 9: Safety
Pneumatic Press PFS / PFL / PFW Safety Safe use of the machine Using the machine as a plant component This machine is designed and built according to the state of the art and the applicable safety reg- If the machine is not delivered ready ulations. -
Page 10: Transport, Installation And Operation
Pneumatic Press PFS / PFL / PFW Transport, installation and operation Maintenance and repair During transport and assembly of the machine, the Safety regulations indicated part dimensions and part weights of the When performing work on the ma- machine including the tool and the accessories chine, please always observe appli- must be taken into consideration. -
Page 11: Protective Guards
Pneumatic Press PFS / PFL / PFW Use only original spare parts from TOX ® PRES- SOTECHNIK. Protective guards The machine may only be used if Installing the press completely all of the necessary protective After repair or service work, any co- guards are properly installed and vers that have been removed must are effective. -
Page 12: Warning And Information Signs
Pneumatic Press PFS / PFL / PFW Warning and information signs Type plate: In case of queries, please provide the following Compressed air supply: details: maximum operating pressure Type: _____________________ Observe the maximum operating Serial no.: _____________________ pressure The operating pressure of max. 6 You will find these details on the type plate, bar must not be exceeded, other- which is located at the front of the press frame:... -
Page 13: Description Of The Press
Pneumatic Press PFS / PFL / PFW Description of the press Intended use Conditions for use The pneumatic presses with manual approach of Ambient temperature the TOX -FinePress series can be used in com- ® The operation of the TOX ®... -
Page 14: Press Function
Pneumatic Press PFS / PFL / PFW Press function Due to their manifold shifting and adjusting pos- sibilities, the machines of series TOX ® -Fine- The presses of series TOX ® -FinePress type PFS Press can be easily adapted to the desired ap- / PFL / PFW are merely pneumatically operated plications. -
Page 15: Transporting The Machine
Pneumatic Press PFS / PFL / PFW Transporting the machine Take off the lid of the press frame and attach the ring bolt. Risks during transport Take the crank handle and the tool out of the The means of transport must be press frame (they might fall out during designed for the press weight in- transport). -
Page 16: Installation
Pneumatic Press PFS / PFL / PFW Installation Erecting the press Screwing on the press The location must be determined. The space Before operating the press, it must required for the machine must be sufficiently be screwed to the base frame (op- dimensioned. -
Page 17: Mounting The Accessories
Pneumatic Press PFS / PFL / PFW Mounting the accessories Installing the sensor for TDC sensing (option) Mounting the stroke counter (option) Screw on the fixing device (6) with the two screws M 5x10 (5) to the side of the press head. After that, fasten the fixing device with the help of the second screw M 5x10 to the underside of the press head. - Page 18 Pneumatic Press PFS / PFL / PFW Installing the sensor for BDC sensing (option) Installing the force sensor (option) Screw on the fixing device (2) with the two Screw on the fixing device (2) with the two screws M 5x10 (1) to the side of the press head. screws M 5x10 (1) to the side of the press After that, fasten the fixing device with the help head.
- Page 19 Pneumatic Press PFS / PFL / PFW Installing the path measuring unit (option) Screw on the holding device (5) with the two screws M 5x10 (4) to the side of the press head. After that, fasten the fixing device with the help of the second screw M 5x10 to the underside of the press head.
- Page 20 Pneumatic Press PFS / PFL / PFW Mounting the sliding table (option) Slide table with pneumatic cylinder Retrofitting If the pneumatic cylinder (11) is mounted to the slide table at a later date, first fasten the angle (14) to the provided location of the base plate.
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Page 21: Setting Up The Press
Pneumatic Press PFS / PFL / PFW Setting up the press The tool can be screwed on the thread of the ram. There are three possibilities to fasten the tool in the tool holding fixture (option): Damage to the press or tools To avoid damage to the press, tool, •... - Page 22 Pneumatic Press PFS / PFL / PFW Fasten the spring washer unit again. The tool Open height is properly tightened by the spring washer (4). The open height depends on the height of the tool to be used, the height of the workpiece holding •...
- Page 23 Pneumatic Press PFS / PFL / PFW Adjusting the working stroke Procedure When adjusting the open height, we recommend to first do a coarse adjustment which means, the work- ing stroke is set one to two millime- ters higher than required. After this, the working stroke can be opti- mized step by step.
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Page 24: Commissioning The Machine
Pneumatic Press PFS / PFL / PFW Commissioning the machine Risk to individuals The press must be completely mounted and During the operation of the press connected to the provided supply lines. the user must ensure that nobody is at risk due to potentially danger- ... -
Page 25: Operation
Pneumatic Press PFS / PFL / PFW Operation Safety during operation The operation of the fine press on the application purpose, the control system, the process monitor- ing system and the accessories and tools em- Safety in the event of malfunc- ployed. -
Page 26: Inspection / Maintenance
Pneumatic Press PFS / PFL / PFW Drop protection for normal oper- Securing the machine ation Protect the machine against use by The upper tool is only permitted to unauthorized persons – also during lower very slowly after the com- short non-working times. -
Page 27: Inspection And Maintenance Intervals
Pneumatic Press PFS / PFL / PFW Inspection and maintenance intervals Monthly inspection (or inspection after 200 working hours) Pos. Component Action Safety, remark Contamination / wear of the clean and lubricate if necessary (grease nipple ram Protect the machine against tool guide guide), replace in case of wear reclosing... -
Page 28: Faults: Causes And Solutions
Pneumatic Press PFS / PFL / PFW Faults: causes and solutions Safety regulations When performing work on the machine, please always observe applicable safety regulations and legal requirements. Observe the instructions in chapter 3 'Safety' of this operating manual. ® -Pneumatic-Presses type PFS / PFL / PFW Fault Cause... -
Page 29: 10 Ordering Of Spare Parts / Repair
Pneumatic Press PFS / PFL / PFW 10 Ordering of spare parts / repair Notes regarding repairs Information required for ordering Repair service To ensure smooth processing, please state the following designa- Within the scope of our service of- tions in full with each order for spare fering, it is possible to have the parts: press repaired in our works. - Page 30 Pneumatic Press PFS / PFL / PFW Press type Fastening screws press head on press frame Tension rod with nut DIN 980 Screw size Tightening torque Screw size Tightening torque PFS 002.002 M 12 45 Nm 9 Nm PFL 004.002 M 12 90 Nm 9 Nm...
- Page 33 Declaration of knowledge by assigned personnel copy -FinePress – Pneumatic Fine Press Type PFS / PFL / PFW ® The person appointed by the operator Mr /Ms hereby declares to have read and understood the shop instructions and the operating manuals of the ®...
- Page 34 Our worldwide sales and service network GmbH & PRESSOTECHNIK ® Co. KG Riedstraße 4 D - 88250 Weingarten, Germany Tel. +49 (0) 751/5007-0 Fax +49 (0) 751/52391 E-mail info@tox-de.com...
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