Table of Contents
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CoNTENTS
1 - INSTALLATIoN ........................................................................................................................................................................ 4
1.1 - Environmental requirements and safety precautions ................................................................................................................. 4
1.2 - Safe installation ......................................................................................................................................................................... 8
1.3 - Delivery inspection .................................................................................................................................................................... 8
1.4 - Rigging ...................................................................................................................................................................................... 9
1.5 - Moving the chiller ..................................................................................................................................................................... 9
1.6 - Placing the chiller on the foundation ........................................................................................................................................ 9
1.7 - Levelling .................................................................................................................................................................................... 9
1.8 - Leak test and method of charging/removing nitrogen gas ...................................................................................................... 10
1.9 - Piping ....................................................................................................................................................................................... 12
1.10 - Field wiring ............................................................................................................................................................................ 12
1.11 - Purging ................................................................................................................................................................................... 12
1.12 - Insulation ............................................................................................................................................................................... 13
2 - TEST oPERATIoN ................................................................................................................................................................. 13
2.1 - External visual inspection ....................................................................................................................................................... 13
2.2 - Solution charge ........................................................................................................................................................................ 13
2.3 - Electrical check ........................................................................................................................................................................ 13
2.4 - Initial control board setting ...................................................................................................................................................... 14
2.5 - Damper setting and valve position .......................................................................................................................................... 14
2.6 - Purging ..................................................................................................................................................................................... 14
2.7 - Function test ............................................................................................................................................................................ 15
2.8 - Operation ................................................................................................................................................................................ 16
3 - CHECK LIST ........................................................................................................................................................................... 19
3.1 - External visual inspection ........................................................................................................................................................ 19
3.2 - Verify the field wiring and wiring of palladium cell heater ..................................................................................................... 19
3.3 - Check of motor insulation resistance ....................................................................................................................................... 19
3.4 - Check of control board safety and switch settings .................................................................................................................. 20
3.5 - Check of purge pump............................................................................................................................................................... 20
3.6 - Verify auxiliary equipment ...................................................................................................................................................... 20
3.7 - Bubble test ............................................................................................................................................................................... 20
3.8 - Verify valve opening status and switch positions .................................................................................................................... 20
3.9 - Verify control board parameters .............................................................................................................................................. 21
3.10 - Pre operation checks .............................................................................................................................................................. 21
3.11 - Operation and data record ...................................................................................................................................................... 22
3.12 - Sample of absorbent taken (for analysis) .............................................................................................................................. 23
LA - Precautions for use ................................................................................................................................................................ 24
LB - Shipping dimensions/Centre of gravity location ............................................................................................................ 25-26
LC - Foundation dimensions ......................................................................................................................................................... 27
LD - Not used
LE - Typical piping diagram/Water treatment/Dimensional drawings ............................................................................... 28-37
LF - Wire sizes/Field wiring/Wiring diagram ........................................................................................................................ 38-41
LG - Insulation area ....................................................................................................................................................................... 42
LH - LiBr solution material safety data sheet ........................................................................................................................ 43-45
LI - Character recognition table/operation board parameter verification .......................................................................... 46-49
LJ - Flow diagram and damper and valve position .................................................................................................................... 50
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Table of Contents
