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AIM HI
LED
Floor Stand, Wall & Ceiling Versions
Installation Instructions
5000705 A01 Installation Instructions

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Summary of Contents for Burton AIMLED070 Series

  • Page 1 AIM HI Floor Stand, Wall & Ceiling Versions Installation Instructions 5000705 A01 Installation Instructions...
  • Page 2 If a Shortage or Damage Occurs: 1. You, the receiver, not Burton Medical, is responsible for filing any claims with the delivering carrier within five (5) days after receipt of the shipment. 2. If damage or shortage occurs in transit, the delivering carrier is required by law to make notation of a shortage or damage.
  • Page 3: Table Of Contents

    9.1 Normal Cleaning ................35 9.2 Extensive Cleaning ................. 35 10.0 Equipment Anchorage Diagrams ............36 11.0 AIM HI Single/Double/Wall Mount Wiring Diagram ......40 12.0 Warranty Information ................41 13.0 Equipment Maintenance Log ............... 42 Burton Medical Information ................. 44...
  • Page 4: Tools List

    ALED100FL03 LIGHT, FL, ALED100, BS1363 1.0 Tools List There will be various tools needed throughout the assembly of the Burton Medical floor, wall & ceiling versions. The tools needed are as follows: • 2.5mm Allen Key (floor model only, supplied) •...
  • Page 5 Burton Medical AIM HI light before, during, or after assembly. • If problems are encountered when assembling, contact Burton Medical technical support. The contact information can be found at the end of this manual. • To avoid an electric shock, make sure the AIM HI light is not connected to a main power when assembling.
  • Page 6: Parts List

    2.0 Parts List The Burton Medical lights come in multiple boxes and contain several pieces of hard ware, and manuals. Ensure your boxes contain all items as listed below: 2.1 Floor Model Part Quantity Floor Base Upright Post Handle with hardware and casters...
  • Page 7: Floor Stand Model

    Part Description 4.0 Floor Stand Model Base Cover 4.1 Base Post Assembly Parts (Refer to Figure 1) Base Cover Screws Electrical Switch Nut M8 Attachment Bar Screw and Lock Washer Post Attachment Bar Ground Screw and Washers Post/Upright (not shown below) Push Button Switch Green Indicator Light Figure 1.
  • Page 8 3. Remove the electrical switch nut (C) by unthreading it from the push button switch (H). Place it aside. Refer to Figure 1. 4. Carefully pull the bottom of the plastic cover over the power outlet. Lift the base cover up around 6”...
  • Page 9 8. Using needle nose pliers, pull the connector and approximately one inch of cable through the oval hole at the bottom of the post. Refer to Figure 6. 9. Pull the cable through the opening at the top of the post, until connector is visible. Refer to Figure 7.
  • Page 10 WARNING: When performing Step 12 to 14, make sure the attachment bar is in proper position in the post, and that it is secure to the base. Failure to do so may cause injury. 11. Position the post so that the arch is located at the back of the base, refer to Figure 9A. Insert the post into the hole in the base.
  • Page 11 Failure to do so may cause electric shock. If you have any problems or questions with these steps contact Burton Medical. 16. Align the green and yellow ground ring terminal coming out of the post with the green and yellow ground ring already connected to the base.
  • Page 12: Handle Assembly

    4.2 Handle Assembly Part # Description Post / Upright Handle Figure 13: Post and handle assembly. Assembly Instructions: Remove the screws in the handle using a Phillips screwdriver to separate it into two pieces. On the smaller portion of the handle there is larger center hole. This hole is used for positioning the handle to the post.
  • Page 13 3. With small piece positioned over the posts setscrew, feed two Phillips screws on each side, refer to Figure 15A. Then attach large handle to the post on the opposite side, refer to Figure 15B. Using Phillips screwdriver engage 3-4 threads of the first screw then repeat the process on the opposite screw.
  • Page 14: Spring Arm Assembly

    4.3 Spring Arm Assembly Part # Description Post/Upright Assembly Spring Arm Assembly Elbow Cover Figure 17: Spring arm assembly. Assembly Instructions: 1. Remove the spring arm elbow covers (L). Refer to Figure 18.
  • Page 15: Elbow Cover Removal Instructions

    4.3.1 Elbow Cover (L) Removal Instructions: Step 1: Covers Step 2: Insert slot driver Installed. into the parting line as shown. Step 3: Turn driver 90° to Step 4: Pry the LH cover separate the covers. Step 6: Pry the RH cover Step 5: Pry the LH cover forward.
  • Page 16 With covers removed, use a 3mm Allen key to remove the rotational stop screw (B) and lock washer (C) from the back of spring arm post. Take care to ensure the lock washer (C) and shim washer (A) do not fall off during this step. See Figure 19. Connect the spring arm electrical connector to the mounting post electrical connector by pushing them together.
  • Page 17: Wall Mount Model

    5.0 Wall Mount Model 5.1 Mounting Height The proper height of the light should be set by the end user. This depends on the height of the examination tables, types of procedures and the user’s preferences. (See Figure 23) The following table shows the range of the light with the different mounting heights. Mounting Height A Pivot Point B Lower Limit C...
  • Page 18: Installation (Wall Support And Anchorage)

    Figure 24: Horizontal range of motion. 5.3 Installation Wall Support Structure The engineer of record for the building shall provide a support structure designed to support weights and forces shown on the Equipment Anchorage Diagrams in this manual. Assembly Preparations Tools and Accessories Required: Drill Level...
  • Page 19 Installing the Wall Mount Before cutting the wall, check with building maintenance so that WARNING you do not cut through existing electrical, plumbing or gas lines. It is the responsibility of the contractor and engineer of record to NOTE design and build a suitable structure for mounting the light 1.
  • Page 20: Connecting Power

    NOTE 5.4.1 Wall Switch Example Wall switch is not included with the Burton product, however a switch is mandatory for all W, SC, DC installations and it must NOTE be furnished and installed by End User. Install wall switch per national and local electrical codes.
  • Page 21: Wall Mount Wiring

    Route conduit and electrical lines from wall switch to wall mount. Connect green ground wire to either of green terminal blocks labeled with ground symbol. Connect Line and Neutral wire to orange quick disconnect connector, refer to Figure 26A & B. NOTE: the terminal block is marked with numbers and electrical symbols to designate correct wiring.
  • Page 22: Ceiling Mount Models

    Long 42” Distance from the floor to the pivot point of the spring arm. Contact Burton Medical to obtain a 42” or 52” down tube (special order). 6.2 Support and Anchorage To prevent sway and provide proper support of the light, the ceiling mount must be attached to a structurally-sound ceiling.
  • Page 23: Cutting The Down Tube

    6.3 Cutting the Down Tube If shortening the down tube is required, the following procedure applies: Cut the down tube from the top to the appropriate length (the top of the down tube has 2 holes, the bottom has 6 holes). Do not cut down tube to less than 12”. Drill new holes on the top of the down tube according to the drawing below.
  • Page 24: Ceiling Installation

    Figure 29: Horizontal range of motion (unlimited rotation in both axis). Range of Motion for Double Ceiling Figure 30: Range of motion shown for 9 ft ceiling and 20 inch down tube. 6.5 Ceiling Installation (AIM HI Single or Double Ceiling Model) Ceiling Support Structure NOTE: The engineer of record for the building shall provide a support structure de- signed to support weights and forces shown on the Equipment Anchorage Diagrams.
  • Page 25: Installing The Junction Box

    6.6 Installing the Junction Box Installing the Junction Box The junction box should normally be placed on top of the support structure. Make sure the screw holes on the junction box plate correspond to the holes in the ceiling casting. When the ceiling plate is installed, the bolts will also hold the junction box.
  • Page 26 Figure 32: Ceiling down tube assembly. Slip the locking ring (A) and the bell housing (B) onto the down tube. Figure 33A: Ceiling casting to down tube assembly. NOTE: This illustration above is for single ceiling version, and only one power supply is shown.
  • Page 27: Connecting Power

    Wires and cabling to be routed and connected by certified electrical contractor. NOTE Wall switch is not included with the Burton product, however a switch is mandatory for all W, SC, DC installations and it must NOTE be furnished and installed by End User. Install wall switch per...
  • Page 28: Wall Switch Wiring

    Figure 34: Wall Switch Example Route conduit and electrical lines from wall switch to ceiling mount through junction box. Connect green ground wire to either of green terminal blocks labeled with ground symbol. Connect Line and Neutral wire to orange quick disconnect connector, refer to Figure 26A & B.
  • Page 29: Ceiling Mount Wiring

    6.9.2 Ceiling Mount Wiring All I/O wiring to the ceiling mount must be routed Neutral (N) through provided opening Ground (G) Line (L) Field replaceable fuse T2A 250V Figure 36C: Single or double ceiling wiring diagram (single ceiling shown) Output Power: Connect output lead wires, coming from the down tube, Orange (labeled 1), Yellow (labeled 2) and Green/Yellow as follows: •...
  • Page 30: Ceiling Bell Housing Assembly

    6.10 Ceiling Bell Housing Assembly Tighten the two set screws on the lock ring Figure 37: Ceiling bell housing assembly. Connect the ground wire on the bell housing to the green terminal block on the casting. Push the bell housing and the lock ring up until it covers the ceiling plate. Tighten the two set screws on the lock ring using a 3/32 in.
  • Page 31 Step 1 Locate spring arm collar, set screw (A) and plug (B) at end of spring arm Step 2 Remove the set screw (A) from collar. Step 3 Rotate collar (D) 180° until the collar notch exposes the locking key (C) on the spring arm.
  • Page 32 Remove the electrical connector (slip ring) by unscrewing the two screws and placing them aside. Slide out the electrical connector from the tube and allow it to hang off to the side. Refer to Figures 40 and 41. Figure 40: Electrical Connector. Figure 41: Electrical connector (slip ring) removed.
  • Page 33 Part # Description Extension/Spring Arm Assembly Wall/Ceiling mount down tube Slip Ring Screws Safety Washer Retaining Ring Washer Retaining Rings Order of Retaining Ring Assembly Internal tab on the safety washer to go through the Electrical Connector (Slip ring) bottom hole on the shaft. Figure 44: Extension/Spring Arm assembly.
  • Page 34: Mounting The Light Head To The Spring Arm

    7. The extension/spring arm is now correctly mounted to the wall/ceiling. 8. Reposition the electrical connector (slip ring) up into the extension/spring arm, and secure it into place using the two screws which were set aside. 9. Reinstall the covers by reversing the instructions followed for cover removal. Gently snap the 2 pieces together, and check the parting line to ensure proper fit with no gaps.
  • Page 35: Cleaning

    9.0 Cleaning 9.1 Normal Cleaning ELECTRIC SHOCK: For all cleaning work, power off the equipment and secure it from being switched on again. Ensure that no cleaning fluid runs into the equipment. Damage to equipment. Apart from mild detergents and isopropyl alcohol, no other cleaning agents or chemicals should be used on the product.
  • Page 36: Equipment Anchorage Diagrams

    10.0 Equipment Anchorage Diagrams...
  • Page 38 Figure 48: Anchorage & Seismic wall model.
  • Page 39 Figure 49: Anchorage & Seismic wall model.
  • Page 40: Aim Hi

    11.0 AIM HI Single/Double/Wall Mount Wiring Diagram Figure 50: AIM HI Single/Double/Wall mount wiring diagram.
  • Page 41: Warranty Information

    12.0 Warranty Information For complete, detailed information on your specific product’s warranty coverage, please visit: http://www.burtonmedical.com/wp-content/themes/burtonmedical/literature/warranty.pdf...
  • Page 42: Equipment Maintenance Log

    13.0 Equipment Maintenance Log...
  • Page 43 NOTES:...
  • Page 44: Burton Medical Information

    This product was designed and manufactured in the U.S.A. by: Burton Medical LLC 2300 W Windsor Ct., STE C Addison, IL 60101 U.S.A. Tel.: (800) 444-9909 Fax: (800) 765-1770 Web: www.burtonmedical.com EU Authorized Representative: Wellkang Ltd 29 Harley St. Q1G 9QR London, U.K.

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