C.P.A. PISCINA MEDITERRANEA Installation Manual

C.P.A. PISCINA MEDITERRANEA Installation Manual

With self-supporting structure

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MEDITERRANEA
C.P.A. s.r.l.
PISCINA MEDITERRANEA
WITH SELF-SUPPORTING
STRUCTURE
INSTALLATION MANUAL
READ THE MANUAL AND KEEP IT FOR A FUTURE
USE
KIT MEDITERRANEA MANUAL – 06/12/2019 Ver.00

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Summary of Contents for C.P.A. PISCINA MEDITERRANEA

  • Page 1 MEDITERRANEA C.P.A. s.r.l. PISCINA MEDITERRANEA WITH SELF-SUPPORTING STRUCTURE INSTALLATION MANUAL READ THE MANUAL AND KEEP IT FOR A FUTURE KIT MEDITERRANEA MANUAL – 06/12/2019 Ver.00...
  • Page 2: Table Of Contents

    MEDITERRANEA 2 / 24 SUMMARY PREMISE FEATURES DIMENSIONS STRUCTURAL ELEMENTS OF MEDITERRANEA KIT LAYING ON THE GROUND: TRACKING AND EXCAVATION LAYING ON A REINFORCED CONCRETE FOUNDATION HOW TO ASSEMBBLY THE BASE STRUCTURE CONNECTION TO THE VERTICAL STRUCTURE TTURVERTICALE ASSEMBLY OF THE INTERNAL STRUCTURE 10.
  • Page 3: Premise

    MEDITERRANEA 3 / 24 Premise For the installation of a MEDITERRANEAN KIT it is recommended to proceed following these instructions, so as to obtain an efficient and quality product.In order to perform a quick and effective assembly, we recommend that you have the following equipment available: ✓...
  • Page 4: Structural Elements Of Mediterranea Kit

    MEDITERRANEA 4 / 24 The structural kit elements deMediterranea The structure of the Mediterranea is assembled on site, composing the modular elements that constitute the kit, as foundation beams, uprights, internal and external panels , mechanical throught coupling of the parts with bolts, nuts and interlocking joints. For the component details look at Following attached document TAV.
  • Page 5: Laying On The Ground: Tracking And

    MEDITERRANEA 5 / 24 THE BASE STRUCTURE Laying on the ground: tracing and excavation The structure of the Mediterranea formed by omega beams allows laying on a cement base, but also on stabilized soil2. Therefore, if it is installed directly on the ground, it is necessary to carry out an excavation with a forced section 12 cm deep, that takes up the dimensions of the bearing structuree.
  • Page 6: Laying On A Reinforced Concrete Foundation

    MEDITERRANEA 6 / 24 Layng on reinforced concrete foundation In the event that the installation is performed on an existing or new construction concrete foundation, the KIT provides for the installation of a special base in high density EPS. Before proceeding with the assembly of the structure, check that the laying surface is sound and that there are no cracks or detachment areas.
  • Page 7 MEDITERRANEA 7 / 24 The 1780 mm long omega beams will be arranged transversely to the shape of the swimming pool and coupled to each other, by means of linear plates (art. Code 4030039) and / or angular (art. Code 4030040).
  • Page 8: Connection To The Vertical Structure

    MEDITERRANEA 8 / 24 Structure connection Once the basic structure has been prepared, it is possible to present and couple the uprights (art.cod.4030041) corresponding to the end parts of the beams 1780, 1742.5 and 2162.5mm, where the appropriate holes are provided. The vertical structure is composed as follows: VERTICAL STRUCTURE Internal Code...
  • Page 9 MEDITERRANEA 9 / 24 The U-profiles are connected to the base beams by means of 8 M12x110 through bolts, 8 round toothed bolts and 12 lock nuts. Once the vertical elements have been fixed, it is necessary to prepare 1 bracket for each upright ancoraggio superior (art.
  • Page 10 MEDITERRANEA 10 / 24 These brackets will be used later for fixing the paneling interna. www.cpa-piscine.it 06/12/2019 Ver.00...
  • Page 11: Assembly Of The Internal Structure

    MEDITERRANEA 11 / 24 Assembly of the structure interna The internal structure of the swimming pool is made up of internal panels, corner pillars, ribs and finally the buttresses, as listed below: INTERNAL STRUCTURE Internal Code Quantity Component 4030020 Inside panel 1500 4030171 Inside panel double reinforcement 1500 4030021...
  • Page 12 MEDITERRANEA 12 / 24 Position the internal structure starting from the perforated panel for housing the skimmer and proceed clockwise, positioning the first corner pillar (art. Code 4030027) between the short and long sides. In each change of direction an angular pillar will be inserted, a very rigid element with a triangular section. The coupling is performed by means of M10x30 bolts.
  • Page 13 MEDITERRANEA 13 / 24 depending on whether they are positioned below or above (code art. 4030096 and 4030097 and also art. 4030051 and 4030052). The upper ribs have a height of 95 mm and will be used to hook the external coating. The lower ribs instead have a height of 45 mm;...
  • Page 14: Structure Realization

    MEDITERRANEA 14 / 24 THE TECNICAL COMPARTMENT The structure realization Proceed with the construction of the technical compartment, using the following parts: STRUCTURE – TECHNICAL COMPARTMENT Internal Code Quantity Component 4030032 Left headboard buttress 4030033 Right headboard buttress 4030034 Jolly headboard buttress The structure that will house the technical compartment will be supported by n.
  • Page 15: The Operating Principle Of The Pool Hydraulic Circuit

    MEDITERRANEA 15 / 24 The screws must be inserted in the special pre-holes on the vertical face of the upright and once coupled with the slotted seats on the internal face of the jolly buttress (art. Cod. 4030034). Once the internal structure is completed, it is necessary to install the hydraulic pipes and therefore the internal tank lining membrane.
  • Page 16: The Idraulic Circuit Realization

    MEDITERRANEA 16 / 24 With the counter-current washing, the circulation of water in the filter is reversed and the waste material retained in the same is expelled to discharge. Keeping these important concepts in mind, there will be no difficulty in having efficiency in the whole swimming pool system4. The idraulic circuit realization idraulico Once the inlet and return accessories have been positioned on the poolside (skimmer and vents), proceed...
  • Page 17: Guides Lying For Anchoring The Pre-Welded Liner

    MEDITERRANEA 17 / 24 INTERNAL COATING Laying the guides for anchoring the PVC Liner presaldato It is now possible to proceed with the positioning of the aluminum guide for anchoring the Liner. The guides will be positioned flush with the internal panels, using M6 self-drilling screws, going to drill the guide itself and the underlying panels with a regular step of max 60 cm.
  • Page 18 MEDITERRANEA 18 / 24 in the end of these operations, the Liner will be well laid out and therefore you will be able to access the tub without shoes so as not to scratch the PVC sheet, to complete the installation of the accessories. You will need a screwdriver, a cutter and the screwdriver.
  • Page 19: External Coating Installation Procedure

    MEDITERRANEA 19 / 24 Proceed with the flanging of the remaining accessories (vents and headlight loop) in the sequence indicated above. WARNING In the case of coating with reinforced PVC membrane5, installation is required by a specialized welder technician and therefore will not be treated in this manual. THE EXTERNAL COATING External coating installation esterno The external coating is made of thick hot-painted sheet metal panels 10/10 mm:...
  • Page 20 MEDITERRANEA 20 / 24 The latter are equipped with a door to allow maintenance operations in the technical compartment. 4030073 4030074 The coupling of the door with the appropriate perforated panel will be carried out on site using the KIT supplied with hinges and handles with key. www.cpa-piscine.it 06/12/2019 Ver.00...
  • Page 21 MEDITERRANEA 21 / 24 The covering panels must be mounted by sliding them from top to bottom, so as to hook them above the load-bearing elements installed up to here (ribs, uprights and buttresses). At the bottom, this movement will allow the special slots in the lower part of the covering to match the self-drilling M6 screws to be installed on the internal structural elements and on the lower ribs.
  • Page 22: Inserting Of The Screws To Support The External Paneling

    MEDITERRANEA 22 / 24 Insert the screws to support the external paneling In order to facilitate assembly operations, it is advisable at this stage to place the self-drilling M6 screws in the appropriate holes provided on the uprights and lower ribs, without tightening them completely, but leaving a space of 2 mm between the hexagonal head of the screw and the element to which they are screwed.
  • Page 23: Lying Upper Covering

    MEDITERRANEA 23 / 24 Laying the cladding superiore The assembly of the structure ends with the laying and fixing of the upper covering elements, called trays, which act as a connection between the internal structure and the panels of the covering and as a support for finishing the edge (not supplied).
  • Page 24 MEDITERRANEA 24 / 24 The trays have pre-drilled holes to be used for coupling them with the external panels and internal panels, also equipped with pre-drilled holes. The coupling will take place through the use of rivets supplied with the kit. Sedi per rivetti www.cpa-piscine.it 06/12/2019...
  • Page 25 KIT 403006 KIT MEDITERRANEA KIT 4030064 ATTACHMENTS MANUALE KIT MEDITERRANEA – 06/12/2019 Ver.00...
  • Page 26 KIT 403006 DISTINTA MATERIALI DEL KIT Kit code 4030064 Article Description Quantity internal structure 4030020 Internal panel l.1500mm 4030171 Internal panel with double reinforcement l.1500mm 4030021 Internal panel l.1500mm - skimmer 4030022 Internal panel l.1500mm – left nozzle Internal panel l.1500mm – right nozzle 4030023 4030024 Internal panel l.1500mm - light...
  • Page 27 KIT 403006 Kit code 4030064 Article Description Quantity 4030053 External cover skimmer 1036227 Inox screws self-drilling exagon head 6,3*20 1036226 Rivet 3,2*8 inox 4030149 Right door handle kit 4030150 Left door handle kit bolts 1035741 Bolts m10 x30 1035847 Bolts m12x110 1035806 Nut m12 1035848...

This manual is also suitable for:

403006240300634030064403006540300714030114

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