Related Manuals for de Gier KL300
Summary of Contents for de Gier KL300
- Page 1 KL300 Installation manual Let’s Gear Up! P.INS.KL300.01.EN VERSIE 1 – 2020 / 03 / 01...
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Page 2: Declaration Of Incorporation
Authorised compiler of the technical documents: Rob Sandberg Managing Director De Gier B.V. Wateringen, 12-01-2019 De Gier B.V., Westlandseweg 9, 2291 PG WATERINGEN, THE NETHERLANDS, Tel. +31 (0)174 292089, Email: sales@degierdrivesystems.com, www.degierdrivesystems.com Versie 1 – 2020 / 03 / 01... -
Page 3: Table Of Contents
10. Glossary....................................20 Thank you for choosing a gearbox from De Gier Drive Systems KL300 series. Please pay careful attention to the information in the installation manual during installation and set-up. If you have any questions or come across problems, please do not hesitate to contact us. -
Page 4: Dimensions
Dimensions P.KL300.1.024.08.1.LB1.10 P.KL300.1.024.08.2.LB2.10 P.KL300.1.024.08.KW De Gier B.V., Westlandseweg 9, 2291 PG WATERINGEN, THE NETHERLANDS, Tel. +31 (0)174 292089, Email: sales@degierdrivesystems.com, www.degierdrivesystems.com Versie 1 – 2020 / 03 / 01... -
Page 5: Technical Specifications
6.2 ... 10.0 1 x M20X1,5 2 X M16X1,5 Aliminium/ High- -5 ... +50 IP65 grade plastic De Gier B.V., Westlandseweg 9, 2291 PG WATERINGEN, THE NETHERLANDS, Tel. +31 (0)174 292089, Email: sales@degierdrivesystems.com, www.degierdrivesystems.com Versie 1 – 2020 / 03 / 01... -
Page 6: Explanation Of Symbols And Safety Instructions
Meaning Symbol Meaning No pressure cleaning Read the documentation Electrically live parts PE connection (earth) De Gier B.V., Westlandseweg 9, 2291 PG WATERINGEN, THE NETHERLANDS, Tel. +31 (0)174 292089, Email: sales@degierdrivesystems.com, www.degierdrivesystems.com Versie 1 – 2020 / 03 / 01... - Page 7 (for instance, installers recommended by De Gier). Approval by the safety officer for the overall plant or system is always required before work may be carried out.
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Page 8: Product
KL300 0.8 24VDC for drum and/or KWL, no drum and/or KWL supplied P.KL300.1.024.08.1.LB1.10 KL300 0.8 24VDC for drum and/or KWL, incl. one drum with one 1.0m belt P.KL300.1.024.08.1.LB2.10 KL300 0.8 24VDC for drum and/or KWL, incl. one drum with two 1.0m belts P.KL300.1.024.08.2.LB1.10... -
Page 9: Instructions For Use
KL300 motor gearboxes are intended for operating air inlets, ventilation curtains, mixing valves and vents for poultry and pig farms as well as storage facilities. The KL300 is set to the correct position depending of the incoming signal. Conditions of use The following conditions of use are applicable when using the motor gearbox. - Page 10 Dispose of the packaging materials in accordance with regulations or bring them to a recycling station. De Gier B.V., Westlandseweg 9, 2291 PG WATERINGEN, THE NETHERLANDS, Tel. +31 (0)174 292089, Email: sales@degierdrivesystems.com, www.degierdrivesystems.com...
- Page 11 8.8 according to ISO 4014, tightened at 40 Nm to 50 Nm of torque. Warning Please ensure that the building structure can sufficiently absorb the forces applied by the KL300. De Gier B.V., Westlandseweg 9, 2291 PG WATERINGEN, THE NETHERLANDS, Tel.
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Page 12: Installation And Connection
Mounting the belt/cable drum The belt/cable drum can be mounted on both ends of the KL300 shaft as shown below. Use the key, M10 bolt and ring (included in delivery) and apply a torque of 40 … 50 Nm to tighten the M10 bolt. - Page 13 Drum on this side (1 mounting foot) Drum on this side (2 mounting foot) De Gier B.V., Westlandseweg 9, 2291 PG WATERINGEN, THE NETHERLANDS, Tel. +31 (0)174 292089, Email: sales@degierdrivesystems.com, www.degierdrivesystems.com Versie 1 – 2020 / 03 / 01...
- Page 14 Not pre-winding the belt or cable may result in failure and possible injury at high loads. The KL300 winch can also be coupled to the load by means of chain coupling(s) to the drive shaft. See the details below for maximum torque and maximum alignment error.
- Page 15 4. Installation and connection Mount both chain sprockets of the coupling on the KL300 shaft and the drive tube. Turn the chain sprockets of the coupling until the teeth are aligned. Wrap the duplex chain around the teeth of the sprockets, the ends of the chain should be on top of the coupling.
- Page 16 Do not store loose parts or documents under the protective cover. Thi scould damage and influence the functionality of the KL300 motor gearbox. De Gier B.V., Westlandseweg 9, 2291 PG WATERINGEN, THE NETHERLANDS, Tel. +31 (0)174 292089, Email: sales@degierdrivesystems.com, www.degierdrivesystems.com...
- Page 17 Prior to installation, please determine the required cable conductor diameter. In the PS100-mode the KL300 has a limited power and a limited torque. See section 9 to set KL300 in PS100-mode. In the table below the maximal length of the 24VDC supply cable is set against the conductor diameter:...
- Page 18 6. Settings Programming emergency position for 0…10 VDC control signal When the 0…10 VDC control signal fails (= 0 VDC), the KL300 will automatically move to the emergency position. To apply the emergency position, next requirements need to be met: •...
- Page 19 LED “OK” is on together with the LED of the last selected position “I” or “II”. 7. Both end positions of the KL300 are set. The KL300 will automatically run to the position that is set at the climate controller.
- Page 20 (ON) (ON) (OFF) endposition “I” Operating mode: KL300 is @ (ON) (ON) (OFF) endposition “II” De Gier B.V., Westlandseweg 9, 2291 PG WATERINGEN, THE NETHERLANDS, Tel. +31 (0)174 292089, Email: sales@degierdrivesystems.com, www.degierdrivesystems.com Versie 1 – 2020 / 03 / 01...
- Page 21 ´1´ has to be written 0X3A0:0X3A1 within the Communication-failsafe timeout time De Gier B.V., Westlandseweg 9, 2291 PG WATERINGEN, THE NETHERLANDS, Tel. +31 (0)174 292089, Email: sales@degierdrivesystems.com, www.degierdrivesystems.com Versie 1 – 2020 / 03 / 01...
- Page 22 The diagram below shows how to wire, according to the RS-485 specification (TIA/EIA-485-A), an RTU Network. In this example the master needs to have a termination resistor and last KL300 (Node 7) needs to have the termination resistor activated (dipswitch SW5 switched to “1”, see section 9).
- Page 23 Save settings save the settings Attention! A new Modbus Device-address and/or baud-rate setting will only be active after a restart of the KL300 Modbus. De Gier B.V., Westlandseweg 9, 2291 PG WATERINGEN, THE NETHERLANDS, Tel. +31 (0)174 292089, Email: sales@degierdrivesystems.com, www.degierdrivesystems.com...
- Page 24 Alarm relays During normal operation of the KL300 the alarm contact is made, the green OK LED is ON and the red Error LED is OFF. During setting of the endpositions and emergency position, or at a failure the alarm contact is opened.
- Page 25 When a bus system is connected, the use of a termination resistor is necessary. This termination resistor is activated by switching the dipswitch to “1”. This is only required at the last KL300 in the network. De Gier B.V., Westlandseweg 9, 2291 PG WATERINGEN, THE NETHERLANDS, Tel.
- Page 26 Modbus RTU (A&B) or CAN-LOCAL (H&L) in Alarm contact (max. 1A @ 24 VDC/AC) 24 VDC Supply voltage ± De Gier B.V., Westlandseweg 9, 2291 PG WATERINGEN, THE NETHERLANDS, Tel. +31 (0)174 292089, Email: sales@degierdrivesystems.com, www.degierdrivesystems.com Versie 1 – 2020 / 03 / 01...
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Page 27: Inspection And Maintenance
11. Inspection and maintenance Inspection and maintenance tasks may only be carried out by qualified staff, see section 1. The KL300 itself is maintenance free. The gearbox has lifetime lubrication. Changing the gear oil is unnecessary. Maintenance intervals Every 6 months •... -
Page 28: Warranty
LED flashes 10 times per second (10 Hz) E.g. KL300 runs LED switches off 10 times per second (10 Hz) E.g. KL300 is jammed in 2 directions LED flashes 2 times per second (2 Hz) E.g. KL300 is in programming mode LED flashes 1 time per second (1 Hz) E.g. -
Page 29: Glossary
Risks which cannot reasonably be avoided (inherent in the product) Revolutions per minute Voltage Direct Current De Gier B.V., Westlandseweg 9, 2291 PG WATERINGEN, THE NETHERLANDS, Tel. +31 (0)174 292089, Email: sales@degierdrivesystems.com, www.degierdrivesystems.com Versie 1 – 2020 / 03 / 01...