Table of Contents
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INSTALLATION MANUAL
TWO STAGE VARIABLE SPEED ECM
RESIDENTIAL GAS FURNACES
MODELS: TM9V*C Series
(96% AFUE Multi-Position)
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
GAS PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
ELECTRICAL POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
VENTING CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . 16
COMBUSTION AIR AND VENT SYSTEM . . . . . . . . . . . . . . . . 22
Duct Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Combustible Floor Base Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Furnace and Coil Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Horizontal Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Typical Attic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Typical Suspended Furnace / Crawl Space Installation . . . . . . . . . . . 7
Downflow Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Side Return Cutout Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Left Side Supply Gas Pipe Arrangement . . . . . . . . . . . . . . . . . . . . . . 9
Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Two-stage Furnace with Communicating AC or HP . . . . . . . . . . . . . 12
Furnace Control Board - Communications Connections . . . . . . . . . 13
Terminal Screw Wire Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Furnace with Variable Capacity AC or HP . . . . . . . . . . . . . . . . . . . . 13
Two Stage Variable Speed Furnace . . . . . . . . . . . . . . . . . . . . . . . . 14
Two Stage Variable Speed Furnace . . . . . . . . . . . . . . . . . . . . . . . . 15
Two Stage Variable Speed Furnace . . . . . . . . . . . . . . . . . . . . . . . . 15
approved for alcove and attic installation . . . . . . . . . . . . . . . . . . 4
Cabinet and Duct Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Recommended Filter Sizes (High Velocity 600 FPM) . . . . . . . . . 8
Nominal Manifold Pressure - High Fire . . . . . . . . . . . . . . . . . . . 10
Nominal Manifold Pressure - Low Fire . . . . . . . . . . . . . . . . . . . 10
Ratings & Physical / Electrical Data . . . . . . . . . . . . . . . . . . . . . 11
Maximum Equivalent Pipe Length . . . . . . . . . . . . . . . . . . . . . . . 23
High Altitude Pressure Switches . . . . . . . . . . . . . . . . . . . . . . . . 24
Elbow Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Equivalent Length of Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
These high efficiency, compact units employ induced combustion, reli-
able hot surface ignition and high heat transfer aluminized tubular heat
exchangers. The units are factory shipped for installation in upflow or
horizontal applications and may be converted for downflow applica-
tions.
Johnson Controls Ducted Systems
LIST OF SECTIONS
START-UP AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . 30
SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
NORMAL OPERATION AND DIAGNOSTICS . . . . . . . . . . . . . 36
REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . 39
REPLACEMENT PART CONTACT INFORMATION . . . . . . . . 39
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
START UP SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
LIST OF FIGURES
Variable Speed Furnace (Hot Heat Pump or Conventional) . . . . . . . 16
Typical. Condensate Drain, Vertical Installation . . . . . . . . . . . . . . . . 17
Upflow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Downflow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Horizontal Left Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Horizontal Right Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Home Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Termination Configuration - 1 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Termination Configuration - 2 Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Termination Configuration - 2 Pipe Basement . . . . . . . . . . . . . . . . . 26
Double Horizontal Combustion Air Intake and Vent Term. . . . . . . . . 27
Double Vertical Combustion Air Intake and Vent Term. . . . . . . . . . . 27
Downward Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Direct Vent Air Intake Connection and Vent Connection . . . . . . . . . 27
Combustion Airflow Path Through The Furnace Casing . . . . . . . . . 28
Ambient Combustion Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Attic and Crawl Space Combustion Air Termination . . . . . . . . . . . . . 30
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Reading Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Furnace Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
LIST OF TABLES
Size at Furnace (All Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Estimated Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Unconfined Space Minimum Area . . . . . . . . . . . . . . . . . . . . . . . 28
Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Gas Rate (CU FT/HR) at Full Input . . . . . . . . . . . . . . . . . . . . . . 32
Inlet Gas Pressure Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Nominal Manifold Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Default Blower Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Air Flow Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
These furnaces are designed for residential installation in a basement,
closet, alcove, attic, recreation room or garage and are also ideal for
commercial applications. All units are factory assembled, wired and
tested to assure safe dependable and economical installation and oper-
ation.
These units are Category IV listed and may not be common vented with
another gas appliance as allowed by the National Fuel Gas Code.
5750149-UIM-D-1219
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Table of Contents
Related Manuals for Johnson Controls TM9V C Series
Summary of Contents for Johnson Controls TM9V C Series
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Page 1: Table Of Contents
These units are Category IV listed and may not be common vented with another gas appliance as allowed by the National Fuel Gas Code. Johnson Controls Ducted Systems 5750149-UIM-D-1219... -
Page 2: Safety
• Air filters in place; tions in the manuals and on the labels attached to the unit and • Set furnace input rate and temperature rise per rating plate mark- other safety precautions that may apply. ing; Johnson Controls Ducted Systems... - Page 3 The installation must comply with regulations of the serv- ing gas supplier, local building, heating, plumbing, and other codes. In absence of local codes, the installation must comply with the national codes listed below and all authorities having jurisdiction. Johnson Controls Ducted Systems...
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Page 4: Unit Clearances To Combustibles. All Furnaces Approved For Alcove And Attic Installation
1. 24" clearance in front and 18" on side recommended for service access. 3. Where adequate combustion air will be available (particularly when 2 For combustible floors only when used with special sub-base. the appliance is not using outdoor combustion air). Johnson Controls Ducted Systems... -
Page 5: Ductwork
If an uncased indoor coil with a thermoplastic drain pan is to be installed in the upflow/horizontal configuration, then extra 2” (5.1 cm) minimum spacing may be needed to ensure against drain pan distortion. Johnson Controls Ducted Systems... -
Page 6: Combustible Floor Base Accessory
Johnson Controls Ducted Systems... -
Page 7: Horizontal Application
Do not use the top return bend of the heat exchangers as lifting points as the tubes may shift out of position or their location brackets/baffles. Johnson Controls Ducted Systems... -
Page 8: Filters
20x25 filter. Single side return above 1800 CFM is approved as long as the filter velocity does not exceed filter manufacturer’s recommendation and a transition is used to allow use on a 20x25 filter. Johnson Controls Ducted Systems... -
Page 9: Gas Piping
This furnace is constructed at the factory for natural gas-fired operation, but may be converted to operate on propane (LP) gas by using a factory-supplied LP conversion kit. Follow the instructions supplied with the LP kit. FIGURE 10: Gas Valve Johnson Controls Ducted Systems... -
Page 10: Gas Piping
0.42 0.42 31.7 0.42 0.42 0.42 33.5 0.42 0.42 0.42 35.4 0.42 0.42 0.38 1000 37.3 0.41 0.37 0.34 1050 39.1 0.37 0.34 0.31 1100 41.0 0.34 0.31 0.28 2500 (LP) 93.2 (LP) 1.03 0.95 0.87 Johnson Controls Ducted Systems... -
Page 11: Electrical Power
Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures. Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes. The furnace shall be installed so that the electrical components are protected from water. Johnson Controls Ducted Systems... -
Page 12: Electrical Wiring
This feature is only functional when used with the Com- Control (wall thermostat) and an outdoor air conditioner or heat pump munication Control. Refer to Communication Control Installation Man- with a fully communicating control. ual. Johnson Controls Ducted Systems... -
Page 13: Furnace Control Board - Communications Connections
“R” terminals from the Hx thermostat to the indoor unit are connected together. Do NOT connect the “R” wire to the outdoor unit. The four small screw terminals in the terminal block on the furnace control should be used. Johnson Controls Ducted Systems... -
Page 14: Thermostat Chart - Single Stage Air Conditioner With Two Stage Variable Speed Furnace
The transformer may provide power for an air conditioning unit or heat pump. FIGURE 18: Thermostat Chart - Single Stage Air Conditioner with Two Stage Variable Speed Furnace Johnson Controls Ducted Systems... -
Page 15: Thermostat Chart - Single Stage Heat Pump With Two Stage Variable Speed Furnace
5750149-UIM-D-1219 FIGURE 19: Thermostat Chart - Single Stage Heat Pump with Two Stage Variable Speed Furnace FIGURE 20: Thermostat Chart - Two Stage Air Conditioner with Two Stage Variable Speed Furnace Johnson Controls Ducted Systems... -
Page 16: Condensate Piping And Furnace Venting Configuration
If rerouting hoses - excess length should be cut off so that no sagging duct system and its own wall thermostat. loops will collect and hold condensate - which will cause the furnace to not operate. No hose clamps are needed for connecting to the condensate pan. Johnson Controls Ducted Systems... -
Page 17: Typical. Condensate Drain, Vertical Installation
WARNING Liquid anti-freeze will cause damage to internal plastic parts of this furnace. DO NOT attempt to winterize the furnace using liquid anti-freeze. FIGURE 22: Typical. Condensate Drain, Vertical Installation Johnson Controls Ducted Systems... -
Page 18: Upflow Configuration
5750149-UIM-D-1219 A0945-001 FIGURE 23: Upflow Configuration Johnson Controls Ducted Systems... -
Page 19: Downflow Configuration
5750149-UIM-D-1219 A0970-001 FIGURE 24: Downflow Configuration Johnson Controls Ducted Systems... -
Page 20: Horizontal Left Configuration
5750149-UIM-D-1219 A0946-001 FIGURE 25: Horizontal Left Configuration Johnson Controls Ducted Systems... -
Page 21: Horizontal Right Configuration
5750149-UIM-D-1219 A0946-001 FIGURE 26: Horizontal Right Configuration Johnson Controls Ducted Systems... -
Page 22: Combustion Air And Vent System
3. Three vent terminal elbows (two for the vent and one for the com- For other InnoFlue pipe and fitting part numbers, visit website bustion air intake) are already accounted for and need not be www.centrotherm.us.com included in the equivalent length calculation. Johnson Controls Ducted Systems... -
Page 23: Maximum Equivalent Pipe Length
Model Input (BTUH) Pipe Size (in) Max. equivalent Length (ft) 40,000 40,000 40,000 40,000 40,000 40,000 60,000 60,000 60,000 60,000 60,000 60,000 80,000 80,000 80,000 80,000 80,000 80,000 100,000 100,000 100,000 100,000 100,000 100,000 120,000 120,000 120,000 120,000 Johnson Controls Ducted Systems... -
Page 24: High Altitude Pressure Switches
5 - 90º standard 3" elbows = (5 x 7) = 35 equivalent feet Total = 67 equivalent feet of 3" pipe This is less than the 90 foot maximum equivalent length of 3" pipe allowed for that model and is thus acceptable. Johnson Controls Ducted Systems... -
Page 25: Home Layout
20” (51 cm). It is recommended that a retaining type collar be used that is attached to the build- ing surface to prevent movement of the vent pipe. Johnson Controls Ducted Systems... -
Page 26: Termination Configuration - 1 Pipe
Under NO circumstances can the two combus- will help reduce condensation. tion air or vent pipes be tied together. The combustion air and vent pipes must terminate in the same atmospheric zone. Johnson Controls Ducted Systems... -
Page 27: Double Horizontal Combustion Air Intake And Vent Term
Also, the terminal assembly should be located as far as possible from a swimming pool or a location where swimming pool chemicals might be stored. Be sure the terminal assembly follows the outdoor clearances listed in Section #1 “Outdoor Air Contaminants.” FIGURE 34: Downward Venting Johnson Controls Ducted Systems... -
Page 28: Combustion Airflow Path Through The Furnace Casing
Table 12, to estimate free area. 100,000 +30,000 = (130,000 ¸ 4,000) = 32.5 Sq. In. Vertical Appliance 1 Appliance 2 Total Input 100,000 +30,000 = (130,000 ¸ 2,000) = 65 Sq. In. Horizontal Johnson Controls Ducted Systems... -
Page 29: Ambient Combustion Air
1 in. / 3,000 BTU/hr (700mm2/kW) of the total input rating of all equipment located in the enclosure. b. Not less than the sum of all vent connectors in the confined space. Johnson Controls Ducted Systems... -
Page 30: Start-Up And Adjustments
Be sure to instruct the owner not to block this intake pipe. five minutes for any gas to dissipate before continuing with the start-up procedure. Be sure proper ventilation is available to dilute and carry away any vented gas. Johnson Controls Ducted Systems... - Page 31 After flame is established, the supply air blower will start in about steps 2 - 5 until correct input is achieved. 30 seconds. CAUTION Be sure to relight any gas appliances that were turned off at the start of this input check. Johnson Controls Ducted Systems...
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Page 32: Gas Rate (Cu Ft/Hr) At Full Input
3. Using a 3/32” (2.4 mm) hex head wrench, loosen the set screw by Maximum 10.5” w.c. (2.61 kPa) 13.0” w.c. (3.24 kPa) turning it 1 turn counter clockwise. DO NOT REMOVE THE SET SCREW FROM THE PRESSURE PORT. Johnson Controls Ducted Systems... -
Page 33: Gas Valve
Propane (LP) Gas (Low Fire) 4.0" w.c. (0.99 kPa) blower settings. Table 18: Default Blower Speeds Default Blower Speeds Model HEAT COOL FAN SPEED Number Jumper Jumper Jumper 060B12 080B12 080C16 100C16 100C20 120D20 FIGURE 39: Gas Valve Johnson Controls Ducted Systems... - Page 34 5. Use high temp RTV as a sealant on the threads of a 1/8” brass MPT plug and insert it 3 turns into the hole to correctly seal it. HEAT PUMP If heat pump is installed with a furnace the HEAT PUMP jumper must be set to YES. Johnson Controls Ducted Systems...
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Page 35: Furnace Control Board
1282 1986 1248 1376 1583 1021 1585 1016 1432 1744 1141 1775 1121 1291 1543 1501 1206 1423 1374 1051 1302 1248 1150 1423 1332 1182 1163 1037 1242 1206 1081 1037 Continued on next page Johnson Controls Ducted Systems... -
Page 36: Safety Controls
50% of full capac- ity where it will stay for 60 seconds. Then it will ramp down to zero. In every case, it will take the motor 30 seconds to ramp from one speed to another. Johnson Controls Ducted Systems... - Page 37 If the problem has not been corrected the furnace will again lockout closed when they should be open. Check for a faulty pressure switch or after three retries. miswiring. Johnson Controls Ducted Systems...
- Page 38 The control will enter a hard lockout and power will have to be cycled off and on to reset the control after the problem has been corrected. Johnson Controls Ducted Systems...
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Page 39: Replacement Parts List
3. Customer Service contact information. a. Click on the “Brand Links” button b. Click on the “Customer Service” button • You can contact us by mail. Just send a written request to: Johnson Controls Ducted Systems Consumer Relations 5005 York Drive Norman, OK 73069... -
Page 40: Wiring Diagram
221 degrés F (105 degrés C ). at least five seconds. The LED will give three green flashes when the memory has been cleared. 2. Seulement des marettes pour fil de cuivre. 1034866-UWD- - FIGURE 42: Wiring Diagram Johnson Controls Ducted Systems... -
Page 41: Start Up Sheet
Thermostat heat anticipator set to .4 or (6 cycles per hour for electronic thermostats) Low voltage value between "R" and "C" on furnace control board (volts AC) Staging: Thermostat Staging: 10 MIN 15 AUTO 20 MIN Continued on next Page Johnson Controls Ducted Systems... - Page 42 Explain the importance of regular filter replacement and equipment maintenance Explain thermostat use and programming (if applicable) to owner Subject to change without notice. Published in U.S.A 5750149-UIM-D-1219 Copyright © 2019 by Johnson Controls. All rights reserved. Supersedes: 5750149-UIM-C-1019 York International Corp. 5005 York Drive...