Related Manuals for Schmalz VOC-AD-S-63
Summary of Contents for Schmalz VOC-AD-S-63
- Page 1 Efficient Clamping Systems Operating Instructions Vacuum-Operation-Center VOC-AD-S-63/100 30.30.01.00559/05 | 06.2020 www.schmalz.com...
- Page 2 Publisher © J. Schmalz GmbH, 06.2020 This document is protected by copyright law. All resulting rights remain the property of J. Schmalz GmbH. The reproduction of this document or parts thereof is only permitted within the legal restrictions established by copyright law. Any amendment or abridgement of the document is prohibited without the express written consent of J.
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Page 3: Table Of Contents
General safety information ....................7 Intended use ........................9 Requirements and information relating to the installation, maintenance and operating personnel ............................10 Product Description ................... 12 Components of the Vacuum-Operation-Center VOC-AD-S-63/100........12 General description of the functions ................13 2.2.1 Standard machining ......................14 2.2.2 Draining the storage tank during machining operation ...........15... - Page 4 Pump oil maintenance .....................31 Service table ........................32 Cleaning and replacing the fine filter ................34 Spare and Wear Parts ..................35 Warranty ..........................35 Spare and Wear Parts for VOC-AD-S-63/100 ..............36 Accompanying Documents ................39 10.1 Vacuum Switch Operating Instructions ................39 10.2 Vacuum Generator Operating Instructions ..............39...
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Page 5: Safety Information
SAFETY INFORMATION 1 Safety Information 1.1 Classification of the safety information Danger This warning warns of danger that will result in death or serious injuries if it is not avoided. DANGER Type and source of the danger Consequences of the danger ►... -
Page 6: Warnings
Explanation of the mandatory action signs used in these operating instructions. Icon Description Icon Description Follow the operating instructions Wear safety boots Wear gloves Remove mains plug Wear face mask Wear eye protection Disconnect prior to maintenance or Wear hearing protection repair Use head protection 66 | EN www.schmalz.com 30.30.01.00559/05... -
Page 7: General Safety Information
► The operating instructions are aligned to the equipment delivered by Schmalz. Customer changes to the system are not taken into account and are generally prohibited! ► The Vacuum-Operation-Center may only be connected and commissioned once the operating instructions have been read and understood! ►... - Page 8 Risks of using the vacuum clamping system as part of an integrated system at the operating site Property damage and/or personal injury ► Prepare a risks analysis for the entire system with regard to the vacuum clamping system. 66 | EN www.schmalz.com 30.30.01.00559/05...
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Page 9: Intended Use
SAFETY INFORMATION 1.5 Intended use The Vacuum-Operation-Center (VOC) is intended to control and maintain a specific vacuum and act as a liquid separator. Appropriate safety precautions on systems and units that are used in connection with the VOC must prevent any risks to individuals, animals or property as a result of a loss of operating vacuum. A machine or system pursuant to Machinery Directive 2006/42/EC with the relevant safety installations is required in order to use the VOC. -
Page 10: Requirements And Information Relating To The Installation, Maintenance And Operating Personnel
6. the operating vacuum is only activated once the vacuum clamping system is sealed against the workpiece, as incorrect use may impair the vacuum in the system or result in a complete failure. 66 | EN www.schmalz.com 30.30.01.00559/05... - Page 11 SAFETY INFORMATION 7. the vacuum in the system may be impaired when using the VOC as the central vacuum generator for several clamping devices if several long hose lines have been installed. In general, the line lengths of the pneumatic and vacuum connections must be kept as short as possible! 8.
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Page 12: Product Description
PRODUCT DESCRIPTION 2 Product Description 2.1 Components of the Vacuum-Operation-Center VOC-AD-S-63/100 Item Description Vacuum connection Vacuum generator/pump Fill level sensor ("Critical fill level") and inspection glass Compressed air connection (4 bar) Fine filter Connection thread G3/4" for hose connection Droplet separator... -
Page 13: General Description Of The Functions
PRODUCT DESCRIPTION 2.2 General description of the functions The VOC is used to control and maintain a specific operating vacuum and as a liquid separator for evacuated liquid media with a low to medium level of pollution. Please note that the liquid in the storage tank can only drain out if the liquid line ends below the level of item [6]! The VOC provides an interface between the machine and the clamping system and generates the retention force between the clamping device and workpiece together with the clamping device. -
Page 14: Standard Machining
2: Minimum vacuum level not reached (-600mbar); machining/coolant supply STOP (see "Vacuum OK" designation) 3: A signal, vacuum < -600mbar, is sent to the machine (see "Vacuum OK" designation) 4: Maximum permitted liquid level reached; machining/coolant supply STOP (see "Tank full" designation) 66 | EN www.schmalz.com 30.30.01.00559/05... -
Page 15: Draining The Storage Tank During Machining Operation
PRODUCT DESCRIPTION 2.2.2 Draining the storage tank during machining operation The liquid, which accumulates by evacuating the vacuum clamping device in VOC, accumulates on the glass storage tank. During the standard machining operation fills the reservoir. From a fill level of about 1.5 -. -
Page 16: Critical Fill Level Reached
VOC must be shut down using an EMERGENCY STOP integrated into the overall machine or the CNC machining centre. 66 | EN www.schmalz.com 30.30.01.00559/05... -
Page 17: Technical Data
This must be taken into account when designing the overall machine. ► Individuals are not permitted to stay in the hazard area during the machining process. 3 Technical Data 3.1 Vacuum-Operation-Center VOC-AD-S-63/100 Feature Description Dimensions [L x W x H] Approx. 850 x 1100 x 2200 mm Installation position Upright, vertical +/- 5°... -
Page 18: Pneumatic Connection Diagram
TECHNICAL DATA 3.2 Pneumatic Connection Diagram 66 | EN www.schmalz.com 30.30.01.00559/05... -
Page 19: Delivery, Packaging And Transport
4.1.3 Report damage Damage as a result of defective packaging or transport must be reported to the freight forwarder and J. Schmalz GmbH immediately after receipt of the shipment. 4.2 Packaging The type of packaging depends on the transport route, the product dimensions and the weight of the shipment. -
Page 20: Inland (Land Transport)
DELIVERY, PACKAGING AND TRANSPORT 4.2.1 Inland (land transport) The VOC-AD-S-63/100 is shipped on a pallet with max. dimensions of 3000 x 1200 x 1000 mm. The oil is drained from the pump and is enclosed with the shipment, packaged in a carton. - Page 21 DELIVERY, PACKAGING AND TRANSPORT Remove transport locks prior to commissioning the vacuum generator! Remove the threaded rod. Fig.: Transport lock 30.30.01.00559/05 | 06.2020...
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Page 22: Commissioning
Connect the unit in line with the following connection diagram: Machine Workpiece clamping device control (vacuum) Vacuum Liquid Compressed air (4 bar) Liquid Via multi-pole plug X2, item [2] Liquid collection Via multi-pole plug X1, item [8] container Via item [4] Via item [1] 66 | EN www.schmalz.com 30.30.01.00559/05... -
Page 23: Electrical Connection
Electrical output data can be found on the pump motor's name plate item [2]. The connection is established via a coded multi-pole plug (X1) with 5 poles (400V, 16A), item [8]. For the VOC-AD-S-63 and -100, we recommend to pre-hedge a miniature fuse with 1,000 mA in the execution carries. -
Page 24: Connecting The Signal Line To The Overall Machine
5.1.2 Connecting the signal line to the overall machine The signal line is connected via the coded multi-pole plug X2. The circuit diagram for the Vacuum-Operation-Center is located in the electrical cabinet. 66 | EN www.schmalz.com 30.30.01.00559/05... -
Page 25: Connecting The Vacuum And The Liquid Feedback
COMMISSIONING Now integrate the signal into the machine control unit so that the workpiece can only be machined once the relevant signal has been received from the VOC and so that the current machining process is interrupted when the signal is no longer transmitted. 5.1.3 Connecting the vacuum and the liquid feedback The Vacuum-Operation-Center must be connected to the clamping device via the vacuum connection, item [1], using an appropriate vacuum hose (cf. -
Page 26: Test Run
Reset liquid sensor 2Z1 - Release machine once again (el. signal) Liquid is sucked in - Storage tank fills S 10 EMERGENCY STOP - The EMERGENCY STOP is defined by the machine S 11 manufacturer 66 | EN www.schmalz.com 30.30.01.00559/05... -
Page 27: Operation
OPERATION Operation Before starting make sure that you are familiar with: The specific features of the VOC, The machine equipment, The operation of the VOC, The immediate environment in which the VOC and the machine or system, with which the VOC is used, is located, ... -
Page 28: Troubleshooting
- Connection hose between the VOC - Check the connecting hose and the clamping device are faulty or not installed - Gasket in the clamping device - Check seal for wear and worn or not in place replace if required 66 | EN www.schmalz.com 30.30.01.00559/05... - Page 29 TROUBLESHOOTING - Prefilter is clogged - Clean or replace prefilter - Pinch valves inactive - Check the connection lines - Check the compressed air and vacuum - Leakage in the storage tank - Check for leakage and remove Escape of liquid from the - Composition of the - Check the liquid and Foam formation in the...
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Page 30: Maintenance
Do not connect or disconnect a live mains plug. CAUTION Risk of burns from contact with hot surfaces Burns to the skin ► Do not touch hot surfaces ► Only perform maintenance work after allowing for a 1h cooling period 66 | EN www.schmalz.com 30.30.01.00559/05... -
Page 31: Pump Oil Maintenance
MAINTENANCE 8.2 Pump oil maintenance ATTENTION No or incorrect maintenance of the pump oil Destruction of the vacuum pump in case of loss of lubricity ► Compliance with maintenance regulations The oil must be serviced at regular intervals in order to separate the oil in the vacuum generator from condensed liquids: 1. -
Page 32: Service Table
Check the fine filter, item [3], and replace if necc. (C) Cf chapter 8.2 “Pump oil maintenance” Oil change for the vacuum generator, item [5] Overall system test run (C) (cf. Chapter 6.4 Test run) Fig.: VOC-AD-S-63/100 66 | EN www.schmalz.com 30.30.01.00559/05... - Page 33 MAINTENANCE All maintenance activities must be signed and documented by qualified personnel. Year 20__ Activity Signature Date Activity Signature Date A,B,C A,B,C A,B,C A,B,C A,B,C 30.30.01.00559/05 | 06.2020...
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Page 34: Cleaning And Replacing The Fine Filter
Remove the filter cartridge by pulling it downwards and check for Step 3 cleanliness. Clean or replace with a new filter cartridge if necessary. Assemble the entire filter in reverse Step 4 order. 66 | EN www.schmalz.com 30.30.01.00559/05... -
Page 35: Spare And Wear Parts
ATTENTION Use of non-original spare and wear parts May result in malfunctions or property damage. ► Only use original parts provided by J. Schmalz as otherwise the warranty expires. The following figures and tables display possible spare and wear parts. -
Page 36: Spare And Wear Parts For Voc-Ad-S-63/100
SPARE AND WEAR PARTS 9.2 Spare and Wear Parts for VOC-AD-S-63/100 Type Item Schmalz Art. Article Description E=Spare part Chap. 9 V=Wear part Pinch valve 10.05.06.00086 QV G1”-IG Pinch valve 10.05.06.00085 QV G3/8-IG Filter 10.07.01.00310 66 | EN www.schmalz.com 30.30.01.00559/05... - Page 37 SPARE AND WEAR PARTS Fill level limit switch 21.01.09.00060 NAEH-SCHA 24V-DC Vacuum switch 10.06.02.00517 VS-V-W-D-K-2C-PNP Screen insert 10.01.27.01621 SIEB-EINS 36x 50 Silencer 10.02.01.00905 SD G3/8-AG 56 SEG Solenoid valve 10.01.22.00158 EMV 8 24V-DC 5/2 NO/NC 1.5 Connection line 21.04.06.00084 ASK C 5000 PVC W- Pressure regulator 10.07.11.00028 Pressure range: 0.5 - 10.0...
- Page 38 SPARE AND WEAR PARTS Gas ballast valve 10.07.12.00072 Pump oil for EVE-OG OEL EVE-OG 1L 27.02.01.00055 Volume: 1 l Vacuum-Manometer 10.07.02.00016 VAM 67 V H-SE 66 | EN www.schmalz.com 30.30.01.00559/05...
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Page 39: Accompanying Documents
ACCOMPANYING DOCUMENTS 10 Accompanying Documents 10.1 Vacuum Switch Operating Instructions Operating instructions TDS 30.30.01.00721 apply for Vacuum-Operation-Centers in sizes VOC-AD-S- 63/100. 10.2 Vacuum Generator Operating Instructions Operating instructions TDS 30.30.01.00003 apply for Vacuum-Operation-Centers in sizes VOC-AD-S- 63/100. 10.3 Declaration of Conformity See next page 30.30.01.00559/05 | 06.2020... - Page 40 ACCOMPANYING DOCUMENTS 66 | EN www.schmalz.com 30.30.01.00559/05...
- Page 41 ACCOMPANYING DOCUMENTS 30.30.01.00559/05 | 06.2020...
- Page 42 30.30.01.00559/05 | 06.2020 www.schmalz.com...
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