FENDT 1290 UD Workshop Service Manual
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FENDT 1290 UD Workshop Service Manual

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Workshop Service Manual
Large Square Baler
1290 UD
North America
May 2018
4205 River Green Parkway, Duluth GA 30096 USA
79037317B
FENDT is a worldwide brand of AGCO
EME
© AGCO 2018
English

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Summary of Contents for FENDT 1290 UD

  • Page 1 Workshop Service Manual Large Square Baler 1290 UD North America May 2018 4205 River Green Parkway, Duluth GA 30096 USA 79037317B FENDT is a worldwide brand of AGCO © AGCO 2018 English...
  • Page 2 Find manuals at https://best-manuals.com...
  • Page 3 TABLE OF CONTENT General Main frame Drive system Hydraulic system Electrical system Bale feed system Bale forming system Roller bale chute system Diagrams Index Find manuals at https://best-manuals.com...

  • Page 4: Table Of Contents

    Table of contents 1. General ..............1-5 1.1 Safety 1.1.1 Safety symbol .
  • Page 5 Table of contents 1.3.1.15 Knotter lubrication pump specifications ......1-26 1.3.1.16 Chain lubrication pump specifications ....... 1-26 1.3.1.17 Lubricants and capacities .
  • Page 6 Table of contents 1.9.2 Lamps and reflectors ..........1-63 1.10 Baler operation .
  • Page 7 Table of contents Large Square Baler 79037317B Find manuals at https://best-manuals.com...

  • Page 8: Safety

    1. General 1.1 Safety GUID-5D9F270E-D748-4741-82B1-BE49B78685F2 [V5] 1.1.1 Safety symbol The safety symbol tells you about a potentially hazardous area! Look for the safety symbol in this manual and on the machine. The safety symbols tell you that there is important safety instructions in the manual.

  • Page 9: Safety Warnings

    1. General Always make sure that safety signs are in the correct locations and that you can read the safety signs. Illustrations of safety sign locations are at in this section. Keep the safety signs clean. If necessary, use a weak soap and water solution. GUID-37D29AF8-9B08-445B-8EFD-18840B91FE1D [V1] 1.1.5 Safety warnings Before doing any unplugging, lubricating, servicing, cleaning, or adjusting:...

  • Page 10: The Service Manual

    1. General Do not let other persons operate the machine without instruction and training. Follow all safety precautions and instructions in the manuals and on safety signs affixed to the machine and all attachments. Use only approved attachments and equipment. Make sure the machine has the correct equipment needed by the local regulations.

  • Page 11: Tool Box

    1. General GUID-158598AE-2E05-4B9D-B577-76F7B933BEE2 [V1] 1.1.9 Tool box The machine has a toolbox (1) on the top of the machine on the right side. Keep service parts and the shear bolts in the tool box. HAJHE0110179301 GUID-71D2DF4A-06EC-42FA-A6C8-CA33AF3AA23F-low.svg [Low] Fig. 5 Original art: ~/Desktop/2018.01.09 MF NA 2370 UHD Baler/2018.03.27.01 UHD Tool box.svg 1.1.10 Operation GUID-A3ACB803-2E1D-4690-84C2-84FEDB4354EB [V5] 1.1.10.1 General information...

  • Page 12: Prepare For Operation

    1. General Make sure all persons are clear of the rear of the bale chute when raising and lowering the chute, ejecting or dumping a bale. Do not stand between the tractor and the implement to install the hitch pin when the tractor engine is running.

  • Page 13: Personal Protective Equipment

    1. General GUID-7FEFA67B-E06F-4EFE-A23E-738FE96997E9 [V3] 1.1.10.3 Personal protective equipment Put on all personal protective equipment (PPE) and protective clothes that are supplied to you or that are necessary for the conditions and by applicable laws. PPE includes equipment to prevent injury to your eyes, lungs, ears, head, hands and feet.

  • Page 14: Exhaust Warning

    1. General DANGER: Entanglement hazard. Rotating components. Severe personal injury or death can occur. Do not make adjustments or repairs to components while they are moving. Stop the machine before doing service to the machine. Do not operate the machine with the drive shaft shields open or removed.

  • Page 15: Handrails

    1. General GUID-DAAB4281-F045-467E-97A1-20DFD2BB692C [V4] 1.1.10.8 Handrails WARNING: Falling hazard. Personal injury or death can occur. Use appropriate safety precautions when working off the ground. Point your body in the direction of the ladder and use the handrails when you are on the machine ladders.
  • Page 16 1. General brakes, if equipped, are adjusted correctly. The tractor must have enough weight and braking capacity, especially when operating on roads and terrain that is not even. To achieve proper braking capacity, use tractor of recommended size and weight to tow the machine. See Specifications for the minimum tractor weight.

  • Page 17: Maintenance

    1. General 1.1.12 Maintenance GUID-93C8628D-B392-4191-80DB-7D54BDAAF61B [V17] 1.1.12.1 General maintenance information Before you do maintenance, lubricate, do servicing, clean, or make adjustments: • Park the machine on a solid, level surface. • Disengage the tractor power take-off. • Make sure that all the controls are in the neutral position and apply the parking brake.
  • Page 18 1. General Do not operate the machine with the drive shaft shields open or removed. Entanglement in drive shafts that rotate can cause injury or death. Stay clear of components that rotate. Make sure that guards that rotate can rotate freely. A loose yoke can come off a shaft and result in injury to persons or damage to the machine.

  • Page 19: Fire Prevention And First Aid

    1. General GUID-9D716526-CF1A-4CD9-89A6-FD350D1B1E7A [V7] 1.1.12.2 Fire prevention and first aid Be prepared for emergencies. Keep a first aid kit available for use on small cuts and scratches. Keep one or more fire extinguishers of the correct type. Examine fire extinguishers regularly as stated by the manufacturer.

  • Page 20: High Pressure Leaks

    1. General GUID-68111A90-0641-4B8F-9AB9-A5B05A044C46 [V4] 1.1.12.3 High pressure leaks WARNING: Hydraulic fluid under pressure can penetrate the skin or eyes. Serious personal injury, blindness, or death can occur. Relieve the pressure from the system or component before disconnecting components. Wear personal protective gear while working on the machine or equipment.
  • Page 21 1. General Do not weld on the rim when a tire is installed. Welding will make an air/gas mixture that can cause an explosion and burn with high temperatures. This hazard applies to all tires, inflated or deflated. Removing air or breaking the bead is not enough. The tire must be completely removed from the rim prior to welding. When preparing a calcium chloride solution for fluid ballast the tractor tires, never pour water onto the calcium chloride.

  • Page 22: General Information

    1. General 1.2 General information GUID-D0FA2E94-0D28-42E9-A80B-6BB593BA9687 [V1] 1.2.1 Introduction to this service manual This service manual gives information from engineering tests, operating data, and the latest service techniques at the time of publication. Read this service manual carefully before doing any service on the machine.

  • Page 23: Install A Gib Key

    1. General Make a special tool to remove gib keys that are not easily accessible: a) Get a 25 mm wide chisel (1) and grind the width (2) of the chisel to 16 mm. b) Grind a slot (3) in each side of the head of the chisel.

  • Page 24: Remove A Lock Collar

    1. General GUID-80DC135A-39C7-4C80-8B5D-03835A4D7731 [V3] 1.2.7 Remove a lock collar Procedure Loosen the set screw (4). Put a punch into into the pin hole (5). Use a hammer to tap the punch to turn lock collar (2). Turn the lock collar in the opposite direction of the shaft rotation.

  • Page 25: Specifications

    1. General 1.3 Specifications GUID-8DC81A41-246E-458F-8178-FF766D40A78D [V1] 1.3.1 Specifications Specifications and design are subject to change without notice and without liability therefore. GUID-704B0DCE-463F-4E64-A46D-4F1733686704 [V2] 1.3.1.1 Dimensions and weights Baler Length With roller bale chute in the up position 9830 mm (387 in) Height With the hand rail down 3022 mm (119 in)

  • Page 26: Shearbolt Specifications

    1. General Weight 500 kg (1100 lb) Flywheel brake Manual lever Clutches Slip Protection Reset clutch on flywheel Main gearbox Type Enclosed double reduction Gears Spiral bevel gear and spur gear Bearings Tapered roller and ball bearings Lubrication Oil bath Temperature sensor alarm setting 100 °C (212 °F) Pedestal gearbox...

  • Page 27: Packer Specifications

    1. General Lift mechanism Two single acting hydraulic cylinders Flotation Two extension springs Tine bar protection Slip and overrunning clutches on right- hand side Drive chain RC60 roller chain Tine bar drive Cam and drive arms on right-hand and left-hand sides of pickup Tine bar bearings Sealed, grease lubricated ball bearings Number of tine bars...

  • Page 28: Twine Specifications

    1. General GUID-2E186457-8B05-4204-AA26-D36C508F73BE [V1] 1.3.1.9 Twine specifications Type High quality split film polypropylene twine for low and middle force loads. AGCO® brand twine for high force loads. Storage capacity 36 balls Minimum knot strength Plunger load set below 465 kN Twine rated for 2000 N to 2450 N (450 lbf to 551 lbf) Plunger load set from 465 kN to 600 kN...

  • Page 29: Roller Bale Chute Specifications

    1. General GUID-A98F93A4-E5F7-4B1A-8413-02FA02ACEA81 [V1] 1.3.1.13 Roller bale chute specifications Length 2000 mm (79 in) Number of rolls Roll diameter 127 mm (5 in) Lift mechanism Hydraulic cylinder GUID-F02B6760-5C5A-4B9D-976E-3FE3FFA919D8 [V1] 1.3.1.14 Lamp specifications Field lamps - knotter flag lamp, left side field lamp and right 3 LED side field lamp Service lamps - knotter maintenance lamp, ladder lamp, needle...

  • Page 30: Tire Specifications

    1. General Gearbox, pedestal Lubricant SAE 75W-90 synthetic gear oil Quantity 1.5 L (1.6 qt) Knotter lubrication system Lubricant SAE 80W-140, SAE 85W-140, or API GL -5 Tank capacity 2 liter (2.1 qt) Clean engine oil Roller chains, manual lubrication Chain lubrication system Lubricant new/clean engine oil (30wt, 10W-30,...

  • Page 31: Brake Specifications

    1. General GUID-CC3D5AC7-866B-4762-B1ED-F7D50B58B3E0 [V1] 1.3.1.19 Brake specifications Park brake system Manual control, mechanical actuation Service brake system Actuated with the tractor brakes Drum size 406 mm x 120 mm (16 in x 4.72 in) GUID-2B596B5D-CE08-4AD2-B9B3-1AFB04B83D1C [V1] 1.3.1.20 Maximum speed Tandem axles and brakes 60 kph (37 mph) Do not exceed the maximum legal speeds for this machine on public roads.
  • Page 32 1. General GUID-C2D071D7-6407-4379-B04A-65D5DDE45386-high.jpg [High] Fig. 33 Large Square Baler 1-29 79037317B...
  • Page 33 1. General GUID-AA6C68A9-4012-4296-8DDE-7F96794BC101-high.jpg [High] Fig. 34 1-30 Large Square Baler 79037317B...

  • Page 34: Machine Indentification

    1. General 1.4 Machine indentification GUID-B127135D-0EF7-4A81-A11B-0C54996DE401 [V1] 1.4.1 Location of the serial number plates and the statutory plates - if necessary The serial number plate (1) is on the right side of the bale chamber. HAGHE0110203201 GUID-FC1F84BB-A828-432F-9DCA-34AB735D99DF-low.svg [Low] Fig. 35 Original art: /s/Creo Illustrate/Images/Brian/UHD Baler/SN plate.svg Serial number plate (1) and road plate (2) or statutory plate (3).

  • Page 35: Serial Number Description

    1. General The main gearbox serial number plate (1) is on the left side of the main gearbox behind the flywheel. GUID-B0A831BA-65A5-4CB9-B80A-098B3228845B-high.jpg [High] Fig. 38 Gearbox serial number : GUID-8EAAEACD-2871-4FC9-AAFB-3C27FF39E5A3 [V4] 1.4.2 Serial number description Description of the serial number for model years 2017 and up. GUID-8D382D5F-9E99-42DE-A5BE-97EC9A41FFB6-high.jpg [High] Fig.

  • Page 36: Machine Component Views

    1. General 1.5 Machine component views GUID-580AF115-2310-4501-A1C1-F615ED6ED226 [V1] 1.5.1 Outside view - left side GUID-BB105AC4-F806-46DC-B768-19157C02720F-high.jpg [High] Fig. 40 Hydraulic hoses - pickup and packer (13) Front shield Hydraulic hose - steering lock (14) Knotter flag lamp Hydraulic hoses - hydraulic jack (optional) (15) Hand rail Pneumatic hoses - air brakes (optional) (16) Knotter blower cover...

  • Page 37: Outside View - Right Side

    1. General (26) Left tail lamp and turn signal lamp with slow (30) Roller bale chute moving vehicle (SMV) emblem (The SMV (31) Left side shield emblem is used on North American (32) Handle for left side shield machines only.) (33) Latch for left side shield (27) Switch panel (34) Tires, wheels, and axles...

  • Page 38: Inner View - Left Side

    1. General Parking brake (22) Safety chain Right bale density cylinder (23) Implement drivelive Right tail lamp and turn signal lamp (24) Tongue Load cell for bale weight - right side (25) Pedestal gearbox Hand rail (26) Jack - hydraulic (optional) (10) Right beacon lamp (27) Hydraulic fluid reservoir for onboard hydraulic (11) Knotter blower cover...

  • Page 39: Inner View - Right Side

    1. General GUID-C1329B81-E14F-4572-ABA0-0541797AD123 [V1] 1.5.4 Inner view - right side GUID-698FF7D4-99A2-4888-B3CD-971A72187EC3-low.svgz [] Fig. 43 Needle carriage (10) Hydraulic valve Needle actuator rod (11) Stuffer brake Knotter assembly (12) Packer fingers Needle carriage brake (13) Stuffer fingers Stuffer cam arm assembly (14) Holding fingers control linkage Right stuffer crank and holding finger cam (15) Hay dogs...

  • Page 40: Outside View - Top

    1. General GUID-1A95D361-BFC0-4247-AE22-D0AECB74C532 [V1] 1.5.5 Outside view - top GUID-45708B9B-8DDB-4C9F-A773-C966A710EFBA-high.jpg [High] Fig. 44 Implement drivelive (20) Left tail lamp and turn signal lamp with slow Jack - hydraulic (optional) moving vehicle (SMV) emblem (The SMV Hydraulic fluid reservoir for onboard hydraulic emblem is used on North American system machines only.)
  • Page 41 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

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