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Thank you for purchasing a 4x2
Garden Chalet. Please take the time
to identify all the parts prior to
assembly.
Please use Safety Eyewear and Gloves
while assembling. Be sure to read and
follow all operating instructions for any
tools used during assembly.
Remember - NO SAW CUTTING IS
REQUIRED!
Safety Points and Other Considerations
Our products are built for use based on
proper installation and normal residential
use, on level ground.
Please follow the instruction manual when
building your Garden Chalet and retain the
manual for future maintenance purposes.
Some of the safety and usage measures
you may wish to consider include:
-If the product is elevated, any structural
and building code requirements are solely
the customer's responsibility, and should
be abided by.
-In high or gusty wind conditions it is
advisable to keep the structure securely
grounded.
-Have a regular maintenance plan to ensure
screws, doors, roof and parts are tight.
In the event of a missing or broken piece, simply call the Outdoor Living Today
Customer Support Line @ 1-888-658-1658 within 30 days of the delivery of your
purchase. It is our commitment to you to courier replacement parts, free of charge,
within 10 business days of this notification. Replacement parts will not be
provided free of charge after the 30 day grace period.
Outdoor Living Today
Garden Chalet 4X2 - Bevel
Assembly Manual
www.outdoorlivingtoday.com
Page 1
Revision #16
August 25, 2020
4x2 Garden Chalet Dimensions:
A: Outside Height (Rear) = 73"
B: Outside Height (Front) = 68"
C: Outside Width = 49 1/4"
D: Outside Depth = 22 1/2"
E: Door Width = 40"
F: Door Height = 61 3/8"
G: Inside Height (Rear) = 65 1/8"
H: Inside Height (Front) = 62"
I: Inside Width = 44"
J: Inside Depth = 18 1/2"
sales@outdoorlivingtoday.com
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Summary of Contents for OLT Garden Chalet
- Page 1 Please follow the instruction manual when building your Garden Chalet and retain the manual for future maintenance purposes. Some of the safety and usage measures you may wish to consider include:...
- Page 2 Exploded View and Parts List for 4’x2’ Garden Chalet - BEVEL BB & UU Parts List Floor Section Trim Section 2 - Front Corner Door Trims - 1/2” x 2 1/2” x 65 1/4” 1 - Floor Section - 20 5/8” x 45 1/4” x 2 1/2”...
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Page 3: Hardware Kit
4x2 GARDEN CHALET - BEVEL Hardware Kit (Provided) 3/4” Black Headed Screw 2 1/2” 1 1/2” Finishing 2” Black Headed Screw 7/8” Shingle 2” 1 1/2” 1 1/4” Black Headed Bolt with Silver Nut and Washer 1” Square Drive Bit 3/4”... - Page 4 You can find the Square Drive Bit (DD) for the screws in the Hardware Kit Bag. Flip Floor (1) over on a level surface. Locate Legs (1A) and position in each corner tight to floor and framing and attach with 2 - 2 1/2” Screws (C). Complete all leg attachments. Level floor before proceeding to Step 2.
- Page 5 Bottom of wall siding will sit flush with outside of floor. Optional - Caulking seams will help prevent moisture from entering At rear, a gap will exist at seam. Caulking not included in kit. Wall framing flush with Floor Frame at front.
- Page 6 Rear wall siding flush with floor at back. With side and rear walls correctly positioned, attach together at top, middle and bottom of vertical wall frames with 3 - 2 1/2” Screws (C). Wall framing even. 2 - 2 1/2” screws Have helper hold wall in place while screwing down to floor with 2 - 2 1/2”...
- Page 7 2 - 2 1/2” Screws With Right Angled Side Wall correctly aligned to floor and rear wall framing, attach rear and side walls together at top, middle and bottom of vertical wall frames with 3 - 2 1/2” Screws (C). Screw wall plate to floor with 2 - 2 1/2”...
- Page 8 1 - 2 1/2” Screw Side walls are pre-drilled at top front. Before attaching header to side walls, have your helper hold header and wall steady. Secure with 2 - 2 1/2” Screws (C) per side. Drill Pilot Hole to prevent Splitting.
- Page 9 Secure shelf to shelf supports with 4 - 1 1/2” Finishing Nails (K) Complete positioning and attachment of second shelf as per Step 13 - 14. Align Roof Panel so thick end of Shingle (butt end) is facing front. Extra shingles are included. Lay Roof Panel (3) on flat level ground.
- Page 10 Secure with 3 - 7/8” Shingle Nails Flush with other Roof shingles. Align 3A Shingle tight against roof shingle Position and attach 3A Shingle (5” wide) on Roof Panel with 3 - 7/8” Shingle Nails (M). See above for details. Secure with 3 - 7/8”...
- Page 11 Recessed 1/8” back from Header. Carefully lift and place completed Shingle Roof Panel (3) on wall framing and door header. At the front, recess the plywood sheathing of the roof slightly back 1/8”. Align plywood sheathing of the roof evenly from side to side as illustrated above. Angle 2 1/2”...
- Page 12 Front Corner Door Trims (4A Tight under shingles. 1/8” offset from framing. Note: All Trim and Skirting pieces are graded best face rough. This means the rough side will be exposed when completing these sections. 1/2” overlap past siding butt. Locate Front Corner Door Trims (4A) - 1/2”...
- Page 13 1 1/2” Bolt with Black Top. Left door complete 3/4” Black with hinges attached. Screws. Pre-Drilled. Silver Nut with Washer. Locate Black “Tee” Hinges (U). Attach hinges to horizontal door trim using 1 - 1 1/2” Bolt with Black Head (FF). Note - Door is pre-drilled for bolt.
- Page 14 1 - 2” Black Screw initially. Gap between Complete with 2 additional 2” Black doors will be Screws per hinge when doors are covered by positioned correctly. door flange (4C). Position Right Side Door as per Steps 24 - 25. Once again, use only 1 - 2” Black Screw (H) per hinge initially to secure door to vertical door frame trim.
- Page 15 Note: All Trim and Skirting pieces are graded best face rough. Tight against door trims. Locate and position Side Facia Trims (4D) - 1/2” x 2 1/2” x 21 3/4” (angle cut both ends) tight underneath roof and against front corner door trims. Secure with 3 - 1 1/2” Finishing Nails (K). Important - there are left/right side facia trims.
- Page 16 Locate Upper Rear Horizontal Filler Trim (4G) - 1/2” x 2 1/2” x 45 1/2” (Bevel - thick and thin top/bottom). Position tight underneath roof shingles in the rear with thick butt facing up and evenly spaced from side-to-side. Attach with 6 - 1 1/2” Finishing Nails (K). Locate Upper Rear Horizontal Trim (4H) - 1/2”...
- Page 17 Locate Bottom Side Skirting (4J) - 1/2” x 2 1/2” x 21 1/8” and Bottom Rear Skirting (4K) - 1/2” x 2 1/2” x 45 1/4” pieces. Starting with the sides, position tight to corner door trim and flush underneath corner trims. Secure with 3 - 1 1/2” Finishing Nails (K). Complete both sides. Position rear skirting piece between side skirtings and underneath rear and center trims.
- Page 18 Roof Ridge Cap (4N). Center Roof Ridge Cap (4N) from side to side on the rear roof shingles. Overhang the ridge cap slightly off the back of the shingles. Secure with 4 - 2” Screws (D). Be sure to screw through the ridge cap and into rear wall framing.
- Page 19 Important - drill pilot holes with 1/8” drill bit prior to securing with screws to prevent wood splitting. Congratulations on assembling your 4x2 Garden Chalet! Note; Our Sheds are shipped as an unfinished product. If exposed to the elements, the Western Red Cedar lumber will weather to a silvery-gray color.
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