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OLT GGC63-TG-CEDAR Assembly Manual

6x3 grand garden chalet with cedar roof

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Version #1.1
May 3, 2023
Stock Code:
GGC63-TG-CEDAR
Thank you for purchasing a
6x3 Grand Garden Chalet.
Please take the time to
identify all the parts prior to
assembly.
Important Information:
- It is the sole responsibility of the customer to check with your local municipal or county by-laws before
ordering this product to confirm it complies with building codes in your area.
- If the product is elevated, any structural and building code requirements are solely the customer's
responsibility, and should be abided by.
- Snow load ratings vary by geographical location. If heavy or wet snowfall occurs, it is advisable to sweep
snow off roof frequently.
- In areas with high or gusty wind conditions, it is advisable to install the structure securely to the ground.
- Have a regular maintenance plan to ensure screws, doors, windows and parts are tightly affixed.
- All structures purchased from Outdoor Living Today are covered for a period of one year for defects in
manufacturing and workmanship. Costs incurred for customer installations are not included.
- Failure to use supplied parts included in this kit could result in poor product performance and may void your
warranty. Please contact Outdoor Living Today's Customer Toll Free Line if you plan to deviate from our
written instructions.
Customer agrees to hold Outdoor Living Today and any Authorized Dealers free of any liability for improper
installation, maintenance and repair.
In the event of a missing or broken piece, simply call the Outdoor Living Today Customer Support Line
@ 1-888-658-1658 within 30 days of the delivery of your purchase. It is our commitment to you to courier
replacement parts, free of charge, within 10 business days of this notification. Replacement parts will not be
provided free of charge after the 30 day grace period.
Outdoor Living Today
6x3 GRAND
GARDEN CHALET
WITH CEDAR ROOF
ASSEMBLY MANUAL
www.outdoorlivingtoday.com
Page 1
sales@outdoorlivingtoday.com

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Summary of Contents for OLT GGC63-TG-CEDAR

  • Page 1 6x3 GRAND GARDEN CHALET WITH CEDAR ROOF ASSEMBLY MANUAL Version #1.1 May 3, 2023 Stock Code: GGC63-TG-CEDAR Thank you for purchasing a 6x3 Grand Garden Chalet. Please take the time to identify all the parts prior to assembly. Important Information: - It is the sole responsibility of the customer to check with your local municipal or county by-laws before ordering this product to confirm it complies with building codes in your area.
  • Page 2 What to do before my Shed arrives? • Become familiar with this assembly manual and determine if you can complete the project yourself or will require a professional contractor. • One helper is recommended to assist in constructing your chalet. It generally takes two people less than a day to assemble a chalet.
  • Page 3 Foundation Types for 6x3 Garden Shed 86 1/4” 73” 47 3/4” 35” Concrete Foundation Floor Frame Completed Foundation Concrete Slab Foundation: - Slab must be at least the same size as assembled floor frame (35” x 73”) or larger. - 6” Deep foundation. - 0.6 Cubic Yards of concrete required.
  • Page 4 Thank you for purchasing our 6x3 Grand Garden Chalet. Please take the time to identify all the parts prior to assembly. Parts List Steps D. - Trim / Misc. Section Cont. Steps 34 - 40 Outer Wall Trim and Fascia A.
  • Page 5 6x3 GRAND GARDEN CHALET - CEDAR ROOF Hardware Kit (Provided) 2 1/2” 115 pcs 3/4” Black Headed Screw 14 pcs 2” 195 pcs 1 1/2” Black Headed Screw Finishing 1 1/2” 1 1/4” 4 pcs Black Headed Bolt with Silver Nut and Washer 7 pcs 1”...
  • Page 6 Regular Maintenance & Tips to prolong the life of your shed. Before/During Assembly: 1.) Paint each face and edge of your plywood floor with a latex exterior paint. 2.) Caulk wall seams if gaps appear. 3.) Caulk around window framing. 4.) Caulk perimeter between floor plywood and bottom wall plate.
  • Page 7 A. Floor Section Exploded view of all parts necessary to complete the Wall Section. Identify all parts prior to starting. Floor Section Floor Joist Parts Locate Floor Joist and position at center of Floor Section Floor Joist and flush with framing as illustrated above. Attach with 2 - 2 1/2” (1 1/2”...
  • Page 8 B. Wall Section Exploded view of all parts necessary to complete the Wall Section. Identify all parts prior to starting. Front Top Plate Wall Extenders (2) Side Angle Gables (2) Top Wall Plates (4) Front Header Interior Door Wall Header Panels (4) Long Shelf Supports (2)
  • Page 9 Rear Wall Panels Side Wall Panel Floor Side Wall Panel Front Narrow Walls With Wall Plates properly attached, orientate completed Walls around the Floor. Be sure to leave room to work. Front Narrow Walls will be required in this section. Wall frame flush with Left Side Wall Before completely...
  • Page 10 Left Side Wall Rear Wall With your helper holding the Side Wall Panel, position a Rear Wall Panel in rear corner. Important: Align Wall Framing Flush with Floor Framing. Wall frame flush with outside Floor. Wall siding will overhang Floor. 2 1/2”...
  • Page 11 Rear Wall Panel 2 1/2” Brown Screws 2 1/2” Brown Screw Expert Advice - If you’re placing the shed tight up against a fence or wall, you may consider attaching the Rear Corner and Center Trim on Rear Wall seam first. See Steps 36 - 39.
  • Page 12 Wall Framings Flush Front Narrow Wall Parts (Steps 9 - 11) Hardware (Steps 9 - 11) Locate Front Narrow Walls and Front Narrow Wall Panels 2 1/2” Brown Screws position Wall framing flush with Side Wall (12 1/2” x 61 3/4”) x 2 x 10 total framing in corner.
  • Page 13 2 1/2” Brown screws Narrow Wall Top Plate 2 1/2” Brown Screws 45” Interior Door Header Locate both Left/Right Side Angle Gables. Place Right Side Angle Gable on Side Wall Panel frame. Note: Bottom siding of Gable will overhang and cover siding of Side Wall. Outdoor Living Today www.outdoorlivingtoday.com sales@outdoorlivingtoday.com...
  • Page 14 Siding lines up. Tongue and groove of siding will align. Wall framings flush. Align Wall framing of Right Side Angle Gable and Side Wall so they are flush at the rear. The siding for both Walls should also align evenly from front to back. 2 1/2”...
  • Page 15 Tongue and groove of siding will align. Locate one Wall Extender and place on Real Wall. Siding of Wall Extender will align with siding of Rear Wall. With Wall framing aligned, attach Wall Extender to both the Side Angle Gable framing and the Real Wall framing with 5 - 2 1/2”...
  • Page 16 2 1/2” Brown Screws Front Wall Top Plate Side Wall Storage Shelf Support Storage Shelf Outdoor Living Today www.outdoorlivingtoday.com sales@outdoorlivingtoday.com Page 16...
  • Page 17 C. Roof Section Exploded view of all parts necessary to complete the Roof Section. Identify all parts prior to starting. Cedar Shingle Roof Panel 1/8” Recess Plywood roofing flush with Plywood roofing flush with siding of Side Angle Gable and siding of Side Angle Gable and framing at rear.
  • Page 18 D. Miscellaneous Section Exploded view of all parts necessary to complete the Skirting, Trim, Fascia and Miscellaneous Pieces. Identify all parts prior to starting. Roof Ridge Caps (2) Front Horizontal Trim Side Fascia Trims (2) Front Wide CornerTrims (2) Filler Trims (8) Left and Right Doors Front Side Corner with Hardware...
  • Page 19 Locate Lower Front Skirting (2 Short and 1 Long). Skirting will hide floor framing. Gaps will be covered by Wide Trim pieces later. Attach 2 Lower Short Front Skirting pieces with 2 - 1 1/2” Finishing Nails per piece. Attach Lower Front Long Skirting with 4 - 1 1/2” Finishing Nails. Locate Lower Side and Rear Skirting and attach with 4 - 1 1/2”...
  • Page 20 Locate Front Header Filler Strip. Position Front Header Filler Strip above Front Narrow Walls. Evenly space from side to side. Secure with 6 - 1 1/2” Finishing Nails into Front Header. Outdoor Living Today www.outdoorlivingtoday.com sales@outdoorlivingtoday.com Page 20...
  • Page 21 Expert Advice: Do a dry run with Front and Rear Corner trims before attaching. Confirm the rough face is configured correctly and small trim gaps are satisfactory before attaching. Tight Rear Wide Corner Trim 3 1/2” wide. Flush with Upper Rear Horizontal Trim.
  • Page 22 Flush Tight Front Side Corner Trim. Angle Cut 8 Deg. At Top. Front Side Corner Trim will cap Front Front Wide Corner Trim Wide Corner Trim. Hardware 1 1/2” Finishing Nails x 28 total Outdoor Living Today www.outdoorlivingtoday.com sales@outdoorlivingtoday.com Page 22...
  • Page 23 Tight Underneath Upper Rear Trim Rear Center Trim Hardware 1 1/2” Finishing Nails x 6 total Flush with Siding/ Wall Framing Locate 2 Vertical Door Frame Trims. Position on Front Narrow Wall flush with Wall siding/ framing and underneath Front Header Filler Strip. Attach with 6 - 1 1/2” Finishing Nails. Flush Butt Locate Door Threshold and position on Floor at the opening.
  • Page 24 Door Flange Drill Pilot Holes to prevent splitting. 1 1/2” Bolt Left Door Right Door Align barrel of Hinge on center of door trim as shown above Flip Left Door Over Right Door Outdoor Living Today www.outdoorlivingtoday.com sales@outdoorlivingtoday.com Page 24...
  • Page 25 1/8” 1 - 2” Screw per Hinge Initially. Starting with Right Door first, lift and position Door in opening. Leave a 1/8” gap on right side and 1/8” gap on the bottom. Use a Cedar Shingle Shim to shim the Door at bottom to help position door evenly.
  • Page 26 Important: Drill shallow Pilot Holes to prevent splitting. 3/4” Black Screws Drop Latch Receiver 3/4” Black Screws 3/4” Black Screw Attach Black Drop Latch as illustrated above with 6 - 3/4” Black Headed Screws. Note: Black Drop Latch receiver is positioned higher than male. Do a dry run first to position Black Drop Latch correctly.
  • Page 27 Wall Framing Parts (Step 52 - 53) Interior Vertical Door Stops (3/4” x 3/4” x 29 7/8”) x 4 Interior Door Stops Outdoor Living Today www.outdoorlivingtoday.com sales@outdoorlivingtoday.com Page 27...
  • Page 28 Locate Front Horizontal Trim and Metal Drip Edge. Position Metal Drip Edge behind Door Trim. Evenly space from side to side. While holding down both Metal Drip Edge and Front Horizontal Trim, secure with 6 - 1 1/2” Finishing Nails into Front Header Filler Strip. Parts Front Horizontal Trim (1/2”...
  • Page 29 Note: Our Sheds are shipped as an unfinished product. If exposed to the elements, the lumber will weather to a silvery-gray color. If you prefer to keep the lumber looking closer to the original color, we suggest that you treat the wood with a good oil base wood stain.