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Installing Humboldt Pump Bracket To begin installing the new Humboldt pump, locate the pump mounting bracket, and using the bracket as a guide, mark the position for two mounting holes on the lower section of the compression machine.
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Photo #1— mounting pump support bracket Mounting the Hydraullic Pump To begin mounting the pump for your compression machine, first mount it to the pump support bracket. The pump is at- tached by four (4) threaded studs, which thread into the holes on the bottom of the pump and are secured to the mounting bracket with (4) lock washers and nuts from the underside of the mounted bracket.
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2. Using the supplied bolts and the bracket, bolt the bracket to the compression machine. See photo #4 below. 3. Mount the HCM-5080 Controller to the bracket you just attached to the compression machine. See photo #5 below. There are four (4) bolts supplied for this step.
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Photo #4— mounting controller bracket Photo #5— attaching controller to support bracket 4. Your compression machine should look like Photo #6 (see next page) when you are done.
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Machine Hydraullic Pump Installation 5. Using the supplied hydraulic hose, connect one end to the “U” fitting on the HCM-5080’s hydraulic pump assembly (Photo #7). Be sure to wrap the threads with Teflon tape. Photo #7— Attach hose to...
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Hydraullic Pump Installation, cont. 6. Next, connect the other end of the hydraulic hose to the compression machine’s piston (Photo #8). Photo #8— connecting the hydraulic hose to the compression machine 7. Unscrew the red oil cap located on the top of the hydraulic pump assembly.
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Photo #10— Fill pump with hydraulic oil. 9. Connect gray cable with 8-pin round connector coming from the hydraullic pump controller to the HCM-5080 controller, (Photo #11). Photo #11— connecting the pump controller to the HCM-5080 controller.
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10. Now, install the AC power connector coming from the hydraulic pump controller to the back of the HCM-5080 controller. (Photo #12). Photo #12— connecting AC hookup from the pump controller to the HCM-5080 controller. 11. Connect the cable with the 6-pin circular connector to the end of the Pressure Transducer.
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12. Connect the cable from the transducer to Channel One on the back of the HCM-5080 Controller. (Photo #14). Photo #14— connecting the transducer cable to Channel One of the HCM-5080. 13. Connect the AC power cable from the pump controller to an AC outlet (Photo #15).
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14. Prior to testing, be sure to calibrate the machine by a certified service to ensure accuracy (Photo #16). Photo #16— Connecting AC power cable to AC power outlet.
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