Quick Start Guide - YASKAWA ArcWorld 50 System Manual

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ArcWorld 50/50S/52/
1 Introduction

1.8 Quick Start Guide

52S
1.8
Quick Start Guide
PRELIMINARY RISK
ASSESSMENT
PHASE 1
□ ArcWorld System Manual
PREPARATION
Sec 2.6, 3, 3.1
(PRE-ARRIVAL)
□ ISO 10218-2:2011
□ ANSI/RIA 15.06-2012
RECEIVE & INSPECT
CRATES FOR DAMAGE
PHASE 2
□ Controller Inst. Sec 3.1
RECEIVE
□ ArcWorld System Manual
ARCWORLD CELL
Chap 3.3
TAG OUT POWER
PHASE 3
□ Company Procedures
INSTALL
□ Government Regulations
ARCWORLD CELL
□ Controller Inst. Chap 4
VERIFY POWER
INSTALLATION FOR ROBOT
PHASE 4
CONTROLLERS
□ Controller Instr. Chap 4
SYSTEM
□ Positioner Inst. Sec 4.1, 4.2, &
VERIFICATION
7.1
MECHANICAL INSTALLATION
PHASE 5
OF TOOL
INSTALL AND
□ May be provided with the
system - Customer Specific
VERIFY ARC
□ Positioner Inst. Sec 6
WELDING TOOLS
DETERMINE LOCATION FOR
PREPARATION FOR POWER
INSTALL
CONNECTION
□ Controller Inst. Sec 3.2 & 3.3
□ Controller Inst. Sec 4.1 & 4.2
□ ArcWorld System Manual
□ ArcWorld System Manual
Chapter 3
Chap 2 & 3
INVENTORY & INSPECT
OPEN CRATE
EQUIPMENT
□ ArcWorld System Manual
□ Sales Order
Sec 3.3
□ Controller Inst. Sec 2.1
□ ArcWorld System Manual
Sec 1.1
TRANSPORT CELL TO
INSTALLING THE SYSTEM
WORKSPACE
COMPONENTS
□ Controller Inst. Sec 3.1
□ Controller Inst. Sec 3.4 & 3.5
□ ArcWorld System Manual
□ ArcWorld System Manual
Sec 3.3
Sec 3.4
PRESS E-STOP, CLOSE
TAG IN POWER SUPPLY
YRC1000 DOOR, & CLEAR
WORKSPACE AREA
□ Controller Inst. Sec 5.3.1
□ Company Procedures
□ Controller Inst. Sec 4.3
□ Government Regulations
ELECTRICAL INSTALLATION
ENTER TOOL SETTINGS ON
OF TOOL
YRC1000 PENDANT
□ May be set if tooling was
□ Controller Inst. Sec 4.3.4
provided with the system
□ Positioner Inst. Sec. 7
□ Positioner Inst. Sec 6
□ Controller Inst. Sec 8.3
□ Tool Settings Guide
1-27
WARNING
Anyone working with the ArcWorld is responsible for reading and
understanding all included documents.
This Quick Start Guide is just a basic outline of the setup of the
ArcWorld.
MOUNTING SPECIFICATIONS
TOOLING SPECIFICATIONS
□ Controller Inst. Sec 3.4 to 3.5
□ Application Specific
□ ArcWorld System Manual
□ AR1440 Inst. Sec 6
Sec 3.2 to 3.3
□ Contact for Mounting Options
READ & UNDERSTAND ALL
VERIFY ORDER RECEIVED
SAFETY & INCLUDED
DOCUMENTATION
□ Sales Order
□ Controller READ FIRST
□ Controller Inst. Sec 2.2
□ Controller Inst. (All
□ ArcWorld System Manual
Safety Sections)
Sec 1.2
CONNECT PRIMARY POWER
CONNECT PROGRAMMING
& GROUND
PENDANT TO CONTROLLER
□ Company Procedures
□ Controller Inst. Sec 4.3.3
□ Government Regulations
□ Controller Inst. Chap 4
TURN ON MAIN POWER
TEST SERVOS & E-STOPS
SUPPLY & CONTROLLER
□ Controller Read First Alarm
□ Controller Inst. Sec 5.2
□ Controller Inst. Sec 5.1
□ If Alarms are present, see
"Alarm Codes"
VERIFY TOOL TCP
VERIFY RANGE OF MOTION (IF
OPERATION
EQUIPPED WITH POSITIONER)
□ TCP Function Inst.
□ General Information -
□ Controller Instr. Sec 8.3.2
MHT Positioner Manual
COMPRESSED AIR SUPPLY
TRAINING
(IF USED)
□ Sales Order
□ Contact YASKAWA Academy:
□ ArcWorld System Manual
• Phone: 937-847-3307
Sec 3.1.1
• Email: training@motoman.com
PREPARE FOR HANDLING &
TRANSPORTATION OF
EQUIPMENT TO WORKSPACE
□ Controller Inst. Chap 3
□ ArcWorld System Manual
Inst. Chap 2
ATTACH ROBOT &
ATTACH AIR LINES (IF USED) PHASE 3
POSITIONER CABLES
(IF EQUIPPED)
□ Positioner Inst. Sec 4.2
□ Positioner Inst. Sec 7.1
□ Positioner Manual
Sec 4.2.5
VERIFY POSITIONER RANGE
OF MOTION
□ Positioner Manual
□ Positioner Drawings
□ Tooling Documentation
CONFIRM RISK ASSESSMENT
□ ArcWorld System Manual
Sec 2.6, 3, 3.1
□ ISO 10218-2:2011
□ ANSI/RIA 15.06-2012
183574-1CD
183574-1CD
PHASE 1
Complete
PHASE 2
Complete
Complete
PHASE 4
Complete
PHASE 5
Complete
54 of 126

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