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ON Semiconductor NCP1392B Application Note

Implementing an lcd tv power supply

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AND8344/D
Implementing an LCD TV
Power Supply with
the NCP1392B, NCP1606
and NCP1351B
Overview
The following reference document describes a built and
®
tested, GreenPoint
solution for an LCD TV power supply.
The reference design circuit consists of one single-sided
171 × 200 mm printed circuit board with a height of only
30 mm. The compact size allows the design to fit into the
frame of an LCD TV. An overview of the entire circuit is
EMI
Filter
85V − 265Vac
NCP1606
Controller
Cost Effective Critical
Conduction Mode Power
Factor Controller
LCD Power Supply Requirements
In large flat panel displays (FPD) (> 32"), the power
supply is generally internal and requires anywhere from 120
to 500 W depending on the size of the TV and the feature set.
Several voltage rails are needed to supply the different
blocks such as backlighting, audio amplification, tuner and,
image signal processing etc. Because the input power is
above 75 W, the application has to be compliant with the
IEC1000−3−2 class D standard which places regulations on
total harmonic distortion (THD). To meet this regulatory
requirement, the NCP1606 active power factor correction
front end is used. The PFC is designed to cope with universal
mains (85 to 265 V ac, 47−63 Hz) to allow for one power
© Semiconductor Components Industries, LLC, 2015
May, 2015 − Rev. 2
PFC
Highly Integrated
Current Mode
SMPS Regulator
Figure 1. LCD TV Demo Board
APPLICATION NOTE
provided in Figure 1. Careful consideration was given to
optimizing the performance while minimizing total solution
cost.
NCP1392
Resonant Converter
+
Half Bridge Driver
Resonant Technology
for Increased
Efficiency and Lower EMI
NCP1351
SMPS
Regulator
Bias
Output
supply to be used for any region. Also, an auxiliary supply
based on the NCP1351 is needed to supply 5 V to the
microcontroller which must remain biased even in standby
mode.
Low power consumption in standby mode is a key
requirement in today's LCD TVs. Recent studies have
indicated that in the average EU household, between 5% and
10% of its total yearly electricity consumption is due to the
standby mode of consumer electronics equipment and other
apparatus. TV sets are obviously one of the biggest
contributors. As a result there are various voluntary and
mandatory energy regulation standards that vary by country
and region.
1
www.onsemi.com
12V/3A
12V/3A
24V/6A
24V/6A
TL431
5V/2A(STB)
5V/4A
TL431
Start
Standby
or
Publication Order Number:
AND8344/D
5V/2A
EN

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Summary of Contents for ON Semiconductor NCP1392B

  • Page 1 AND8344/D Implementing an LCD TV Power Supply with the NCP1392B, NCP1606 and NCP1351B www.onsemi.com Overview APPLICATION NOTE The following reference document describes a built and ® tested, GreenPoint solution for an LCD TV power supply. The reference design circuit consists of one single-sided 171 ×...
  • Page 2 AND8344/D According to the US Department of Energy’s (DOE) Architecture Overview First, the use of active power factor correction in the Energy Information Administration (EIA), by 2015 front-end allows system optimization because the PFC electronics products may account for 18% of total household output voltage is well regulated.
  • Page 3 For more information and a detailed description of the versions. This provides the designer flexibility in choosing NCP1392B, please refer to the data sheet. the version with the appropriate dead time to protect switches against cross-conduction. The length of the DT is...
  • Page 4 The printed circuit board (PCB) is compatible with coil provides information through resistor R15 to the PFC some other ON Semiconductor PFC controllers (e.g. controller about demagnetization of the coil. Thanks to this MC33262, NCP1601 or NCP1653). The input voltage...
  • Page 5 AND8344/D An NCP1351B controller was chosen for the standby The Secondary Side: power supply. It is a current-mode pulse width modulation (PWM) controller, which works with a variable frequency and a quasi-fixed peak current. As the output load becomes lighter, the operating frequency and peak current diminish. This prevents mechanical resonance of the transformer and limits acoustic noise.
  • Page 6 AND8344/D The SMPS is turned from standby mode to full power by Figure 7 shows the power consumption when only the a signal on the EN pin. This signal can be either negative or standby stage is operating (LLC and PFC are disabled), with positive (the PCB is designed for this).
  • Page 7 LLC must be operated at Where: full load, it is important to self-power the LLC. = BO voltage of the NCP1392B, which is 1.0 V Self-powering is ensured by winding W6 of transformer = voltage on the emitter of Q4, which is: TR1.
  • Page 8 AND8344/D The voltage at which the LLC stops pulsing is set at 295 V. no FB signal is available. This frequency is set for cases Using this voltage in Equation 8 yields: when the LLC is not able to keep the output voltage at a nominal level.
  • Page 9 Figure 10. The Output Short Protection Schematic This feature protects against shorts on the output, shorts NCP1392B immediately stops output pulses. Once C33 is on the output diode and secondary winding failure. This charged and the flow of current through the EB junction of event is detected on the primary side through the charge Q5 stops, Q5 as well as Q8 are turned off.
  • Page 10 (i.e. the situation of the short [see current from the RT pin of the NCP1392B through D17 and Figure 40]). If the applied over-current on the output R72.
  • Page 11 AND8344/D Secondary Side: Figure 12. The LLC Secondary Side Schematic Phase [°] The main LLC has two outputs, 24 V/6 A and 12 V/3 A. Gain [dB] Gain chart The regulation loop is taken only from the 24 V line, but the PCB is designed to accommodate a percentage weight of both voltages if desired.
  • Page 12 AND8344/D Gain chart The rectified voltage is filtered by C17, C18, C19, C20, C21 0.20 and L6 and is connected to the output of the 12 V terminal. 0.18 0.16 Transformer and LLC Tank: 0.14 For a detailed description on how to design the LLC 0.12 transformer and resonant tank, please see application notes 0.10...
  • Page 13 To test efficiency and EMI please follow the steps detailed functions that can be implemented with external in test procedure available on the ON Semiconductor web sub-circuits. Many options are included on the PCB, so it is site. The tests show that the demoboard meets all of the easy to update an application according to specific requests.
  • Page 14 AND8344/D Figure 18. Nominal V , no load. The frequency Figure 19. Nominal V , 20 W load, detail of the bulk bulk dropped to approximately 1.7 kHz, and primary output ripple current was reduced to 700 mA. Figure 20. Nominal V , no load, output ripple Figure 21.
  • Page 15 AND8344/D Figure 24. SMPS in STBY mode, 85 V , 10 W Figure 25. SMPS in STBY mode, 265 V , no load. load. Primary current and drain voltage Primary current and drain voltage, switching frequency of 500 Hz Figure 26. SMPS in STBY mode, 85 V , no load.
  • Page 16 AND8344/D Figure 30. LLC primary current and bridge voltage Figure 31. LLC primary current, bridge voltage for nominal load on the outputs and output ripple (measured on 24 V line) for nominal load Figure 32. LLC skip mode. Primary current and Figure 33.
  • Page 17 AND8344/D Figure 37. LLC, maximum current on the primary Figure 36. LLC, maximum current on the primary winding if secondary winding of the transformer is winding if output is shorted shorted Figure 39. LLC long overload, primary current, Figure 38. LLC short overload, primary current, output voltage and C53 voltage output voltage and C53 voltage Figure 40.
  • Page 18 AND8344/D Figure 42. LLC soft start to no load on the outputs Figure 43. LLC soft start to nominal load Efficiency Vin=230Vac Vin=115Vac Output Power [W] Figure 44. Efficiency of Entire Demoboard Figure 46. Conducted EMI Signature of the Board Figure 45.
  • Page 19 AND8344/D Figure 47. Schematic of the SMPS www.onsemi.com...
  • Page 20 AND8344/D Figure 48. Bottom Side of the PCB www.onsemi.com...
  • Page 21 AND8344/D Figure 49. Bottom Labels www.onsemi.com...
  • Page 22 AND8344/D Figure 50. Top Labels www.onsemi.com...
  • Page 23 AND8344/D Figure 51. Photo of the Demoboard with Temperatures Measured for 230 Vac and 110 Vac in Bracket (Ambient Temperature 265C, Full Load, Vertical Position) www.onsemi.com...
  • Page 24 AND8344/D Figure 52. Photo of the Demoboard with Heatsinks Removed www.onsemi.com...
  • Page 25 AND8344/D Figure 53. Photo of the Demoboard, Bottom Side www.onsemi.com...
  • Page 26 AND8344/D www.onsemi.com...
  • Page 27 AND8344/D www.onsemi.com...
  • Page 28 PUBLICATION ORDERING INFORMATION LITERATURE FULFILLMENT: N. American Technical Support: 800−282−9855 Toll Free ON Semiconductor Website: www.onsemi.com Literature Distribution Center for ON Semiconductor USA/Canada Order Literature: http://www.onsemi.com/orderlit P.O. Box 5163, Denver, Colorado 80217 USA Europe, Middle East and Africa Technical Support: Phone: 303−675−2175 or 800−344−3860 Toll Free USA/Canada...

This manual is also suitable for:

Ncp1606Ncp1351b