Precision Digital Corporation PROVU PD6300 Series Instruction Manual

Pulse input rate/totalizer, counter and tachometer
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™ PD6300 Pulse Input
P
V
RO
U
Rate/Totalizer, Counter and Tachometer
Instruction Manual
1/8 DIN Digital Panel Flow Rate/Totalizers and Tachometer with NEMA 4X, IP65 Front
Pulse, Open Collector, NPN, PNP, TTL, Switch Contact, Sine Wave (Coil), Square Wave Inputs
Dual-Line 6-Digit Display, 0.6" (15 mm) & 0.46" (12 mm)
5, 10 or 24 VDC Flowmeter Power Supply
2 or 4 Relays with Interlocking Capability + Isolated 4-20 mA Output Options
Free PC-Based, On-Board, MeterView Pro USB Programming Software
No Assembly Required
Display Rate (Speed) & Total at the Same Time
Rate (Speed) in Units per Second, Minute, Hour, or Day
Total, Grand Total or Non-Resettable Grand Total
Front Panel or Remote Total Reset
Password Protection for Total Reset
Total Stored in Non-Volatile Memory
Assign Any Relay for Rate (Speed) or Total
4-20 mA Output for Rate (Speed) or Total
Sampling Relay
Gate Function for Rate (Speed) Display of Slow Pulse Rates
K-Factor, Internal Scaling, or External Calibration
4-20 mA Output Option Converts the Pulse Input to an Isolated 4-20 mA Output
Optional SunBright Display Models for Outdoor Applications
Operating Temperature Range: -40 to 65°C (-40 to 149°F)
UL & C-UL Listed. E160849; 508 Industrial Control Equipment
Input Power Options: 85-265 VAC / 90-265 VDC or 12-24 VDC / 12-24 VAC
Programmable Display, Function Keys & Digital Input
External 4-Relay & Digital I/O Modules
RS-232 & RS-485 Serial Communication Options with Modbus RTU
Wide Assortment of NEMA 4X Enclosures for up to Ten Meters
Light / Horn & Reset Button Accessory
Control Station Accessory for Remote Operation of P
3-Year Warranty
PRECISION DIGITAL CORPORATION
233 South Street • Hopkinton MA 01748 USA
Tel (800) 343-1001 • Fax (508) 655-8990
www.predig.com
MeterView Pro
USB Install
V
RO
U

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Summary of Contents for Precision Digital Corporation PROVU PD6300 Series

  • Page 1 Wide Assortment of NEMA 4X Enclosures for up to Ten Meters • Light / Horn & Reset Button Accessory • Control Station Accessory for Remote Operation of P • 3-Year Warranty PRECISION DIGITAL CORPORATION 233 South Street • Hopkinton MA 01748 USA Tel (800) 343-1001 • Fax (508) 655-8990 www.predig.com...
  • Page 2 – do not use a different cable. DO NOT apply Limited Warranty AC or DC power to the meter while your PC is Precision Digital Corporation warrants this connected to the meter as it will disrupt the USB connection. You don’t even have to apply an input...
  • Page 3: Table Of Contents

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Table of Contents Introduction ......................6 Ordering Information ................... 6 Specifications....................... 7 General ......................7 Pulse Input ....................... 8 Rate/Totalizer ....................8 Relays ....................... 9 Isolated 4-20 mA Transmitter Output ............9 USB Connection ....................
  • Page 4 ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Time Delay Operation ................. 29 Relay Operation Details ................30 Overview ..................... 30 Relays Auto Initialization ................30 Fail-Safe Operation ..................30 Front Panel LEDs ..................30 Latching and Non-Latching Relay Operation ..........30 Non-Latching Relay (Auto) .................
  • Page 5 ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Table of Figures Figure 1: 1/8 DIN Panel Cutout and Mounting ..........12 Figure 2: Meter Dimensions - Side View ............12 Figure 3: Meter Dimensions - Top View ............12 Figure 4: Flowmeter Supply Voltage Selection ..........
  • Page 6: Introduction

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Introduction Ordering Information Standard Models The P PD6300 is a multipurpose, easy to use pulse input flow rate/totalizer tachometer ideal for flow 85-265 VAC 12-24 VDC Options Installed rate, speed, total, and control applications. Its Model Model superluminous LED digits make it easily readable in...
  • Page 7: Specifications

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Specifications Environmental Operating temperature range: -40 to 65°C (-40 to 149°F) Storage temperature range: Except where noted all specifications apply to -40 to 85°C (-40 to 185°F) operation at +25°C. Relative humidity: 0 to 90% non-condensing General...
  • Page 8: Pulse Input

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Pulse Input Rate/Totalizer Inputs Field selectable: Pulse or square wave Display Display lines 1 & 2 may be assigned to 0-5 V, 0-12 V, or 0-24 V @ 30 kHz; Assignment rate, total, grand total, alternate rate/total, alternate rate/grand total, set points,...
  • Page 9: Relays

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Relays Isolated 4-20 mA Transmitter Output Rating 2 or 4 SPDT (Form C) internal and/or 4 SPST (Form A) external; rated 3 A Output Rate/process, total, grand total, max, min, @ 30 VDC and 125/250 VAC resistive load;...
  • Page 10: Usb Connection

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual ® USB Connection Modbus RTU Serial Communications Function Programming only Compatibility USB 2.0 Standard, Compliant 1 – 247 (Meter address) Slave Id Connector Micro-B receptacle Baud Rate 300 - 19,200 bps Type Transmit Programmable between 0 and 199 ms...
  • Page 11: Compliance Information

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Compliance Information Safety Information Safety • Read complete instructions prior to installation UL & c-UL Listed USA & Canada and operation of the meter. UL 508 Industrial Control Equipment UL File Number E160849 •...
  • Page 12: Panel Mounting Instructions

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Mounting Dimensions Panel Mounting Instructions • Prepare a standard 1/8 DIN panel cutout – 3.622" x 1.772" (92 mm x 45 mm). Refer to Figure 1: 1/8 DIN Panel Cutout and Mounting below for more details.
  • Page 13: Installation Overview

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Once the driver is installed, an AutoPlay Installation Overview dialog should appear for the drive We recommend the following sequence for getting the “MAINSTAL.” Click “Open folder to view meter into service: files.”...
  • Page 14: Flowmeter Supply Voltage Selection (P+, P-)

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Flowmeter Supply Voltage RELAY2 RELAY1 Selection (P+, P-) All meters, including models equipped with the 12-24 VDC power option, are shipped from the SIGNAL factory configured to provide 24 VDC power for 1 2 3 4 5 6 7 8 the flowmeter or sensor.
  • Page 15: Power Connections

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Power Connections +5 V 4.7 k-ohm INPUT SIGNAL Internal pull-up S+ S- Power connections are made to a two-terminal PNP NPN connector labeled POWER. The meter will operate regardless of DC polarity connection. The + and - SWITCH symbols are only a suggested wiring convention.
  • Page 16: Switching Inductive Loads

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Switching Inductive Loads F4 Digital Input Connections The use of snubbers to suppress electrical noise is A digital input, F4, is standard on the meter. This strongly recommended when switching inductive digital input should be connected with a normally loads to prevent disrupting the microprocessor’s open contact across F4 and COM, or with an active...
  • Page 17: External Relay & Digital I/O Connections

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual External Relay & Digital I/O Interlock Relay Feature Connections As the name implies, the interlock relay feature reassigns one, or more, alarm/control relays for use The relay and digital I/O expansion modules as interlock relay(s).
  • Page 18: Setup And Programming

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Setup and Programming Front Panel Buttons and Status LED Indicators The meter may either be scaled (SCALE) without applying an input, calibrated (Cal) by applying an input, or you may use the K-Factor menu to match the rate/totalizer with a flowmeter’s k-factor (pulse/unit of measure).
  • Page 19: Display Functions And Messages

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Display Functions and Display Functions & Messages Messages Display Parameter Action/Setting Description The meter displays various functions and messages during setup, programming, and operation. The GT CF Grand total Program grand total following table shows the main menu functions and conversion conversion factor...
  • Page 20 ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Display Functions & Messages Display Functions & Messages Display Parameter Action/Setting Display Parameter Action/Setting Description Description Set 1 Total Set 1 Program set point 1 Total Set or enter password for password manual reset RSt 1...
  • Page 21: Main Menu

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Main Menu Setting Numeric Values The main menu consists of the most commonly used The numeric values are set using the Right and Up functions: Reset, Control, Setup, and Password. arrow buttons.
  • Page 22: Setting Up The Rate/Totalizer Meter (Setup)

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Setting the Input Signal (Input) Setting Up the Rate/Totalizer Meter (setup) There is a switch, located to the right of the input connector, which must be configured according to the The Setup menu is used to select: input level and type.
  • Page 23: Setting The Display Units Or Custom Tags (Units)

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Setting the Decimal Point (dEc pt) Setting the Display Units or Custom Tags (units) The decimal point may be set with up to five decimal places or with no decimal point at all. The rate, total, Use this menu to enter the unit or custom tag that will and grand total decimal points are independent.
  • Page 24 ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual K-Factor Calibration (Factor) Error Message (Error) An error message indicates that the calibration or scaling The meter may be calibrated using the K-Factor process was not successful. After the error message is function.
  • Page 25 ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Time Base Calibrating the Meter with External The time base is the amount of time over which the Source (Cal) rate parameter should accrue. For example, if the rate was ten and the time base was in minutes, then the To scale the meter without a signal source, refer to total would increase by ten every one minute.
  • Page 26: Setting The Display Parameter & Intensity (Dsplay)

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual After setting up the input and the display, press the Setting the Display Parameter & Menu button to exit programming and skip the rest of Intensity (dsplay) the setup menu. Press the Menu button again and the Display line 1 (line 1) can be programmed to Up arrow to reach the Program menu and complete display:...
  • Page 27: Setting The Relay Operation (Relay)

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Relay Assignment (Assign) Setting the Relay Operation (relay) The relays can be assigned to any of the following parameters: This menu is used to set up the operation of the Rate for low or high alarm indication relays.
  • Page 28: Programming Set And Reset Points

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Programming Set and Reset Relay and Alarm Operation Points Diagrams High alarm indication: program set point above reset The following graphs illustrate the operation of the point. relays, status LEDs, and ACK button. Low alarm indication: program set point below reset High Alarm Operation (Set >...
  • Page 29: Low Alarm Operation (Set < Reset)

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Low Alarm Operation (Set < Reset) Low Alarm with Fail-Safe Operation (Set < Reset) For Manual reset mode, ACK can be pressed anytime to turn "off" relay. For relay to turn back “on”, signal must go above set point and then go below it. Note: Relay coil is energized in non-alarm condition.
  • Page 30: Relay Operation Details

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Front Panel LEDs Relay Operation Details The LEDs on the front panel provide status indication Overview for the following: The relay capabilities of the meter expand its Status Status usefulness beyond simple indication to provide users Alarm 1 Alarm 5 with alarm and control functions.
  • Page 31: Non-Latching Relay (Auto)

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Non-Latching Relay (Auto) Latching Relay with Clear (Lt-Clr) In this application, the meter is set up for automatic In this application, the meter is set up for manual reset (non-latching relay). Acknowledging the alarm reset only after the signal passes the reset point while it is still present has no effect on either the LED (alarm condition has cleared).
  • Page 32: Setting Up The Interlock Relay (Force On) Feature

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Setting Up the Interlock Relay Scaling the 4-20 mA Analog (Force On) Feature Output (Aout) Relays 1-4 can be set up as interlock relays. To set The 4-20 mA analog output can be scaled to provide up the relays for the interlock feature: a 4-20 mA signal for any display range selected.
  • Page 33: Setting Up The Password (Pass)

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Making Changes to a Password Setting Up the Password (pass) Protected Meter The Password menu is used for programming three levels of security to prevent unauthorized changes to If the meter is password protected, the meter will the programmed parameter settings and to program display the message Locd (Locked) when the Menu the non-resettable totalizer.
  • Page 34: Advanced Features Menu

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Advanced Features Menu Display Parameter Action/Setting No PtS Number of Set meter for 2 to 32- To simplify the setup process, functions not needed points point linearization for most applications are located in the Advanced CutofF Cutoff Set low-flow cutoff...
  • Page 35: Rounding Feature (Round)

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Gate Function (Gate) Contact De-Bounce Filter (FiLter) The gate function is used for displaying slow pulse The filter function (FiLter) can be used for rates. Using the programmable gate, the meter is able applications where the meter is set up to count pulses to display pulse rates as slow as 1 pulse every 999.9 generated by switch contacts.
  • Page 36: Modbus Rtu Serial Communications (Serial)

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Modbus RTU Serial Select Menu (SElEct) Communications (serial) The Select menu is used to select the input signal conditioner applied to the input (linear), low-flow The meter is equipped with serial communications cutoff, and analog output programming.
  • Page 37: Analog Output Programming (Aoutpr)

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Analog Output Programming Analog Output Calibration Procedure (AoutPr) Wire the PD6300 4-20 mA output to a current The Analog Output Programming menu is used to loop that includes a power supply (internal or program the behavior of the 4-20 mA output.
  • Page 38: Programmable Function Keys User Menu (User)

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Programmable Function Keys Function Keys & Digital I/O Available Settings User Menu (user) Display Description disabl Disable the selected function key or digital I/O The User menu allows the user to assign the front Acknowledge all active relays that are in a panel function keys F1, F2, and F3, the digital input manual operation mode such as...
  • Page 39: Meter Operation

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Meter Operation Maximum/Minimum Readings The max & min readings (peak & valley) reached by The meter accepts pulses (e.g. ±40mV to ±8V), the process can be displayed either continuously or square wave (0-5, 0-12V, or 0-24V), open collector momentarily: NPN, PNP, TTL, or switch contact signals and...
  • Page 40: Troubleshooting

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Troubleshooting Reset Meter to Factory Defaults When the parameters have been changed in a way The rugged design and the user-friendly interface of that is difficult to determine what’s happening, it might the meter should make it unusual for the installer or be better to start the setup process from the factory operator to refer to this section of the manual.
  • Page 41 ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Factory Defaults & User Settings Factory Defaults & User Settings Parameter Display Default Setting Parameter Display Default Setting On 3 Display On delay relay 3 0.0 sec dSPLAY assignment Off 3 Off delay relay 3 0.0 sec Line 1...
  • Page 42: Troubleshooting Tips

    ™ PD6300 Pulse Input Rate/Totalizer, Counter & Tachometer Instruction Manual Troubleshooting Tips This meter is a highly sophisticated instrument with an extensive list of features and capabilities. If the front panel buttons are used to program the meter, it may be a difficult task to keep everything straight. That is why we strongly recommend the use of the free MeterView Pro software for all programming activities.
  • Page 43: Eu Declaration Of Conformity

    EN 55022:2010, EN 61000-6-2:2005, EN 61010-1:2010, and EN 61326:2013 and there were no major technical changes affecting the latest technical knowledge for the products listed above. Product Markings: Signed for and on behalf of Precision Digital Corporation: Name: Jeffrey Peters Company:...
  • Page 44 Email: sales@predig.com Place Orders Email: orders@predig.com For the latest version of this manual please visit www.predig.com PRECISION DIGITAL CORPORATION 233 South Street • Hopkinton MA 01748 USA Tel (800) 343-1001 • Fax (508) 655-8990 www.predig.com LIM6300_M SFT039 Ver 4.010 & up...

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