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Operator's Manual
22" Rotary Mowers
Model 506
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
Warning:
This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-
covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting
applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have
similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized
service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
TROY-BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
PRINTED IN U.S.A.
FORM NO.
769-00522.fm
(10/2002)
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Summary of Contents for Bolens 506
- Page 1 Operator’s Manual 22” Rotary Mowers Model 506 IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest- covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any).
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Page 2: Table Of Contents
Troubleshooting ... 16 Parts List ... 18 This Operator’s Manual is an important part of your new lawn mower. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says. Before you start assembling your new equipment, please locate the model plate on the equipment and copy the information from it in the space provided below. -
Page 3: Section 1: Important Safe Operation Practices
SECTION 1: IMPORTANT SAFE OPERATION PRACTICES WARNING: This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. -
Page 4: Slope Operation
17. Stop the blade when crossing gravel drives, walks or roads. 18. If the equipment should start to vibrate abnormally, stop the engine and check immediately for the cause. Vibration is generally a warning of trouble. 19. Shut the engine off and wait until the blade comes to a complete stop before removing the grass catcher or unclogging the chute. - Page 5 WARNING - YOUR RESPONSIBILITY: understand and follow the warnings and instructions in this manual and on the machine. NOTE: Not all safety labels shown may apply to your lawn mower. After striking a foreign object, stop the engine, disconnect the spark plug wire and ground against the engine.
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Page 6: Section 2: Slope Gauge
SECTION 2: SLOPE GAUGE Use this page as a guide to determine slopes where you may not operate safely. Do not operate your lawn mower on such slopes. -
Page 7: Section 3: Assembling Your Lawn Mower
• Roll or slide unit out of carton and check carton thoroughly for loose parts. Hardware Pack This lawn mower is shipped with the following loose parts in the hardware pack for attaching the wheels: Rear Wheels • Two lock nuts 3/8-16 •... - Page 8 • With the spark plug wire disconnected and grounded, hold the blade control handle against the upper handle, and pull the starter rope out of the engine. Release the blade control handle. Slip the starter rope into the rope guide. Tighten the wing nut.
- Page 9 Removing Chute Retainer The chute deflector on your mower is held in an upright position by a retainer for shipping purposes only. Remove the retainer, following steps below, before running the mower for the first time. • Push the chute deflector up and towards the engine.
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Page 10: Section 4: Know Your Lawn Mower
SECTION 4: KNOW YOUR LAWN MOWER Read this operator’s manual and safety rules before operating your lawn mower. Compare the illustration in Figure 9 with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. -
Page 11: Section 5: Operating Your Lawn Mower
• Prime engine as instructed in the separate engine manual packed with your unit. • Your lawn mower may be equipped with a constant speed throttle, which is set at full throttle for best performance. • Stand behind the mower and squeeze the blade control handle against the upper handle. -
Page 12: Section 6: Making Adjustments
SECTION 6: MAKING ADJUSTMENTS Cutting Height Adjustment WARNING: Do not at any time make any adjustments without first stopping engine and disconnecting spark plug wire. Each wheel has a height adjustment lever which provides cutting height adjustment. When the adjustment lever is moved from one location to another the height of cut will be changed. -
Page 13: Section 7: Maintaining Your Lawn Mower
Always observe safety rules when performing any maintenance. • The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain the lawn mower as instructed in this manual. -
Page 14: Maintenance
Blade Control Handle: Lubricate the pivot points on the blade control handle at least once a season with light oil. The blade control must operate freely in both directions. - Page 15 Cutting Blade Removal, Replacement, and Sharpening WARNING: When removing the cutting blade for sharpening or replacement, protect your hands with a pair of heavy gloves or use a heavy rag to hold the blade. Periodically inspect the blade adapter for cracks, especially if you strike a freign object.
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Page 16: Section 8: Troubleshooting
SECTION 8: TROUBLESHOOTING Problem Engine fails to start 1. Blade control handle disengaged. 2. Spark plug wire disconnected. 3. Fuel tank empty or stale fuel. 4. Blocked fuel line. 5. Faulty spark plug. 6. Engine flooded Engine runs erratic 1. Spark plug wire loose. 2. -
Page 17: Section 9: Notes
SECTION 9: NOTES... -
Page 18: Parts List
Models 506... - Page 19 Models 506 Ref. Part No. Part Description 747-1161A Blade Control Handle 749-1092A Upper Handle 746-1130 Blade Control Cable - B&S 40” LG 710-1205 Eye Bolt 720-0279 Wing Nut 720-0284 Wing Nut 736-0451 Shoulder Washer .320 ID x .93 OD 710-1174 Carriage Bolt 5/16-18 x 2.0...
- Page 20 MANUFACTURER’S LIMITED WARRANTY FOR: The limited warranty set forth below is given by Troy-Bilt LLC with respect to new merchandise purchased and used in the United States, its possessions and territories. Troy-Bilt LLC warrants this product against defects for a period of two (2) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in materials or...
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