Alemite 9616-A Service Manual

Alemite 9616-A Service Manual

Low-pressure transfer pump

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1-800-548-1191-http://www.partdeal.com-info@partdeal.com
Description
The major components of model 9616-A transfer
pump consist of an air-operated motor and a pump tube.
The air motor connects directly to the double-acting
reciprocating pump tube.
This low-pressure (1:1 ratio) transfer pump is
designed to deliver a range of light weight oils including
gear lubricants.
Mounting
This pump mounts directly onto original containers or
bulk tanks that have a 2 " NPTF bung fitting. The
required length downtube screws directly into the 1-1/2 "
NPTF female threads in the valve body.
As an alternative, the pump can also mount to a wall
(with the use of a wall bracket) and be used with an
optional suction hose. See Table 2 for details.
Also, the pump screws directly onto two different size
threaded standpipes [1-1/2 " NPTF (m) or 2 " NPTF (f)].
Specifications
Air Motor
Piston Diameter x Stroke
Inches
Millimeters
2-15/16 x 3
74.6 x 76.2
1/4 " NPTF (f)
For information on the air motor, refer to SER 338066-A1
Pump Tube
Max. Material
Delivery/Minute
Pressure
(Approximate)
psi
Bars
Gallons
Liters
150
10.3
16
60.6
* For detailed information, refer to Figure 3.
Table 1 Model 9616-A Specifications
This document contains confidential information that is the property of Alemite Corporation
670546
and is not to be copied, used, or disclosed to others without express written permission.
Service Guide
Low-Pressure Transfer Pump
Max. Air
Pressure
Air Inlet
psi
Bars
150
10.3
Material Outlet
w/Bushing
w/o Bushing
1/2 " NPTF (f) 3/4 " NPTF (f)
Alemite Corporation
PO Box 473515, Charlotte, North Carolina 28247-3515
www.alemite.com
©
Copyright
1998 by Alemite Corporation
Shut-Off Valve
Air Inlet
2 " NPTF (m)
[1-1/2 " NPTF (f)]
Overall Height
Inches
Meter
15-7/8
0.4
Figure 1 Low-Pressure Transfer Pump Model 9616-A
9616-A
Material
Outlet
Material
Inlet
Weight
lbs
kg
13
5.9
SER 9616-A
Revision (10-98)

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Summary of Contents for Alemite 9616-A

  • Page 1 PO Box 473515, Charlotte, North Carolina 28247-3515 www.alemite.com © Copyright 1998 by Alemite Corporation SER 9616-A This document contains confidential information that is the property of Alemite Corporation 670546 Revision (10-98) and is not to be copied, used, or disclosed to others without express written permission.
  • Page 2 SER 9616-A Low-Pressure Transfer Pump Apply Thread Sealant Here Place Punch Here Weep Hole Apply Thread Sealant Here Point Ground Side Upward Figure 2 Low-Pressure Transfer Pump Model 9616-A - Exploded View Revision (10-98) Alemite Corporation 1-800-548-1191-http://www.partdeal.com-info@partdeal.com...
  • Page 3 Low-Pressure Transfer Pump SER 9616-A Item Numeric Order Part No. Description Notes Part # (Item #) 328030 Coupler, Air, 1/4 " NPTF (f) 51929 330605 Adapter, 1/4 " NPTF (f) 171000-7 319391 Valve, Shut-Off (7, a) 171000-103 Motor Assembly, Air...
  • Page 4: Performance Curves

    325749 Metal Discharge Hose (4-Feet) 338360 Table 2 Model 9616-A Accessory Components Performance Curves A pump’s ability to deliver material is based on the pressure (psi/Bars) and quantity (cfm/lpm) of air supplied to the motor and the amount of material discharge [back] pressure to be overcome within the system.
  • Page 5 Low-Pressure Transfer Pump SER 9616-A Overhaul 5. Unscrew the Adapter from Shut-Off Valve ( 3 ). 6. Unscrew the Shut-Off Valve from the Air Motor NOTE : Refer to Figure 2 for component Assembly. identification on all overhaul procedures. Pump Tube Assembly Prior to performing any maintenance procedure, the 7.
  • Page 6: Clean And Inspect

    SER 9616-A Low-Pressure Transfer Pump 3. Install O-Rings ( 10 ) onto both ends of the Outlet Clean and Inspect Body. 1. Clean all metal parts in cleaning solvent. The solvent 4. Install Retaining Ring ( 19 ) onto Rod ( 18 ).
  • Page 7: Air Motor Assembly

    Low-Pressure Transfer Pump SER 9616-A 13. Install O-Ring (25) onto the Stop. 14. Install and seat Spring Discs (32) in an alternate pattern into Valve Body (34). • See Figure 4 for details. IMPORTANT: Make sure to press O-Ring (30) fully into the groove of Seat (31).
  • Page 8: Operation

    SER 9616-A Low-Pressure Transfer Pump Operation 10. Allow the pump to cycle until the system and product is once again free of air. 11. Shut off the control valve. WARNING 12. Set the air pressure to 100 psi (6.9 Bar).
  • Page 9: Troubleshooting Chart

    Low-Pressure Transfer Pump SER 9616-A Troubleshooting Chart Pump Indications Possible Problems Solution Pump does not cycle 1. Air motor not operating properly 1. Inspect air motor and rebuild or replace as 2. Pump tube jammed and/or contains necessary loose components 2.
  • Page 10 SER 9616-A Low-Pressure Transfer Pump Revision (10-98) Alemite Corporation 1-800-548-1191-http://www.partdeal.com-info@partdeal.com...

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