rollease acmeda S100 EXTREME SYSTEM Installation Manual

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S100 EXTREME SYSTEM
INSTALLATION MANUAL
APRIL 2018

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Summary of Contents for rollease acmeda S100 EXTREME SYSTEM

  • Page 1 S100 EXTREME SYSTEM INSTALLATION MANUAL APRIL 2018...
  • Page 2: Table Of Contents

    Information is supplied upon the condition that the persons receiving the information will make their own determination as to its suitability for their purposes prior to use. Rollease Acmeda assumes no liability whatsoever for any damages resulting from errors in or omissions from the information included herein.
  • Page 3: Tools, Additional & Non-Stocked Items Required

    7. Wire Guide Fixing Kit EXTREME SYSTEM / INSTALLATION MANUAL / APRIL 2018 Page. 1 ©Copyright 2018 All Rights Reserved Rollease Acmeda [International Group] Top / Face Fix - Motor Top / Face Fix - Crank Top / Face Fix - Motor...
  • Page 4 1. Complete Blind 2. Weight Bar End Caps 3. Box 190 Extreme Cassette Assembly 4. Box 190 Front Cover Extrusion Assembly EXTREME SYSTEM / INSTALLATION MANUAL / APRIL 2018 Page. 2 ©Copyright 2018 All Rights Reserved Rollease Acmeda [International Group]...
  • Page 5: Installation

    130mm tube primarily shown as example throughout manual. Face Fix, Motorised system using 130mm tube primarily shown as example throughout manual. EXTREME SYSTEM / INSTALLATION MANUAL / APRIL 2018 Page. 3 ©Copyright 2018 All Rights Reserved Rollease Acmeda [International Group]...
  • Page 6: Part Apreparing Installation Space

    STEP 02 – PACK AND LEVEL INSTALLATION SPACE AT SMALLEST DIMENSION (FOR TOP FIX ONLY) For Top Fix systems, consider corrective options prior to commencing installation to ensure the blind can be installed level. EXTREME SYSTEM / INSTALLATION MANUAL / APRIL 2018 Page. 4 ©Copyright 2018 All Rights Reserved Rollease Acmeda [International Group]...
  • Page 7 If adjustment range is adequate proceed with installation, if not consider further options for squaring out the installation space (such as packing, alternative bracket selection or other) EXTREME SYSTEM / INSTALLATION MANUAL / APRIL 2018 Page. 5 ©Copyright 2018 All Rights Reserved Rollease Acmeda [International Group]...
  • Page 8: Part Bbox 190 Bracket Installation

    123mm (4.84") 13mm (0.51") 62mm (2.44") 95.50mm (3.76") 12mm (0.47") 47mm (1.85") 156mm (6.14") BACK 102mm (4.02") 27mm (1.06") 157mm (6.18") EXTREME SYSTEM / INSTALLATION MANUAL / APRIL 2018 Page. 6 ©Copyright 2018 All Rights Reserved Rollease Acmeda [International Group]...
  • Page 9: Part Copen Bracket Installation

    123 mm (4.84”) 9 mm (0.35”) (0.79”) 123 mm (4.84”) *M10 Std fastener size *M10 Std fastener size Page 1 Page 1 EXTREME SYSTEM / INSTALLATION MANUAL / APRIL 2018 Page. 7 ©Copyright 2018 All Rights Reserved Rollease Acmeda [International Group]...
  • Page 10 Crank Control GEAR CONTROL +1 spacer + 2 spacers Idler + 2 spacers Page 2 + 2 spacers IDLER CONTROL EXTREME SYSTEM / INSTALLATION MANUAL / APRIL 2018 Page. 8 Page 2 ©Copyright 2018 All Rights Reserved Rollease Acmeda [International Group]...
  • Page 11: Part Dstandard Installation Procedure For All Options

    Fastening system needs support static wire tension loads of 135Kgs min. iii) For face / side fix only, attach tensioning body to fixing bracket. EXTREME SYSTEM / INSTALLATION MANUAL / APRIL 2018 Page. 9 ©Copyright 2018 All Rights Reserved Rollease Acmeda [International Group]...
  • Page 12 Ensure cable is fully inserted into terminal b) Ensure 2x crimps minimum per terminal. c) Minimum Crimp specificatio EXTREME SYSTEM / INSTALLATION MANUAL / APRIL 2018 Page. 10 ©Copyright 2018 All Rights Reserved Rollease Acmeda [International Group] Refer to table below for gui...
  • Page 13 NOTE: Ensure jaws of crimp tool close completely to achieve maximum possible crimp strength - use dimension A as a guide. possible crimp strength - use dimension A as a guide). Page 4 EXTREME SYSTEM / INSTALLATION MANUAL / APRIL 2018 Page. 11 ©Copyright 2018 All Rights Reserved Rollease Acmeda [International Group]...
  • Page 14 (Idler side shown as reference) Insert pivot pin. Attach retaining ring. Repeat other side, leaving cable loose at base. Page 5 EXTREME SYSTEM / INSTALLATION MANUAL / APRIL 2018 Page. 12 ©Copyright 2018 All Rights Reserved Rollease Acmeda [International Group]...
  • Page 15: Part Eblind Roll Assembly For All Options

    STEP 2 - INSTALL BLIND ONTO THE BRACKETS - INSERT CONTROL END IN FIRST. Install blind onto the brackets - insert control end in first. Replace Zamack lock r EXTREME SYSTEM / INSTALLATION MANUAL / APRIL 2018 Page. 13 ©Copyright 2018 All Rights Reserved Rollease Acmeda [International Group]...
  • Page 16 Replace Zamack lock ring screw to secure the motor/blind attachment. STEP 5 - REPLACE ZAMACK LOCK RING SCREW TO SECURE THE MOTOR/BLIND ATTACHMENT. Page 6 Page 6 Page 6 EXTREME SYSTEM / INSTALLATION MANUAL / APRIL 2018 Page. 14 ©Copyright 2018 All Rights Reserved Rollease Acmeda [International Group]...
  • Page 17: Part Fwire Tension For All Installation Options

    fitting NOTE: Apply anti-seize compound to stainless steel thread. to fitting end cap. and prevent loosening of the cable. EXTREME SYSTEM / INSTALLATION MANUAL / APRIL 2018 Page. 15 ©Copyright 2018 All Rights Reserved Rollease Acmeda [International Group] Page 7...
  • Page 18 When sufficiently tensioned, tighten the grub screw with an Allen key to lock the fitting and prevent loosening of the cable. Page 7 ufficiently tensioned, the grub screw with key to lock the fitting vent loosening of Page 7 EXTREME SYSTEM / INSTALLATION MANUAL / APRIL 2018 Page. 16 ©Copyright 2018 All Rights Reserved Rollease Acmeda [International Group]...
  • Page 19 Using a spanner, screw up nut (A) to apply tension on cable. Stop rotation of wire with a spanner at PART B. EXTREME SYSTEM / INSTALLATION MANUAL / APRIL 2018 Page. 17 ©Copyright 2018 All Rights Reserved Rollease Acmeda [International Group]...
  • Page 20 Using a spanner, screw up nut (A) to apply tension on cable. Stop rotation of wire with a spanner at PART B. Page 8 EXTREME SYSTEM / INSTALLATION MANUAL / APRIL 2018 Page. 18 ©Copyright 2018 All Rights Reserved Rollease Acmeda [International Group]...
  • Page 21: Part Gwire Guide Tensioning For All Options

    6.0mm (0.236") 5.0x 900 N max. 8.0mm (0.315") 6.5x * Note, count number of turns from point spring begins to compress. EXTREME SYSTEM / INSTALLATION MANUAL / APRIL 2018 Page. 19 ©Copyright 2018 All Rights Reserved Rollease Acmeda [International Group]...
  • Page 22 Tensioning Bracket Terminal Stud Terminal Stud OPTION 3 - Terminal Stud with Spring with Spring Option 1 Option 2 Option 3 EXTREME SYSTEM / INSTALLATION MANUAL / APRIL 2018 Page. 20 ©Copyright 2018 All Rights Reserved Rollease Acmeda [International Group]...
  • Page 23: Part Hbox 190 Front Cover Fastening - Au Only

    SECTION 2 / PART H - BOX 190 FRONT COVER FASTENING - AU ONLY RECESS FIX HEADING 2 NOTE - SELF TAPPING SCREWS REQUIRED TOP FIX HEADING 2 NOTE - SELF DRIVING SCREWS REQUIRED EXTREME SYSTEM / INSTALLATION MANUAL / APRIL 2018 Page. 21 ©Copyright 2018 All Rights Reserved Rollease Acmeda [International Group]...
  • Page 24: Installation Scenario

    Consideration should be given to the anchor method and fixing surface for the tension bracket anchors in terms of minimum fixing centres between anchors. Min spacing: 130mm (5.12”) Refer to fastener manufacturers specifications. EXTREME SYSTEM / INSTALLATION MANUAL / APRIL 2018 Page. 22 ©Copyright 2018 All Rights Reserved Rollease Acmeda [International Group]...
  • Page 25: Troubleshooting

    Raise and lower blind a number of times to check operation. No. 2 EXTREME SYSTEM / INSTALLATION MANUAL / APRIL 2018 Page. 23 ©Copyright 2018 All Rights Reserved Rollease Acmeda [International Group]...

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