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Related Manuals for Magnum MCPF-35
Summary of Contents for Magnum MCPF-35
- Page 1 Product instruction manual Magnum MCPF-35 The Magnum has been designed to be user friendly, however we strongly recommend you take a few minutes to read through this manual to ensure correct operation. Keep this manual safe for future reference.
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Page 2: Table Of Contents
Index Chapter 1: Product Introduction ................4 1.1 Preface....................4 1.2 Machine Specification ................4 Chapter 2: Safety ....................6 2.1 Environment ..................6 2.2 Warning ....................6 Chapter 3: Main Parts ..................9 3.1 Machine’s overall diagram ..............9 Chapter 4: Installation .................. - Page 3 5.10 Job save .................... 41 5.11 Crease/fold position’s stretch, shrink, forward, and backward ....42 5.12 Run screen ..................43 5.12.1 Sheets number setting ............... 44 5.12.2 Batch number setting ..............44 5.13 Folding unit keypad ................45 5.14 Folding unit display ................46 5.15 Setting screen ..................
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Page 4: Chapter 1: Product Introduction
Chapter 1: Product Introduction 1.1 Preface The MCPF-35 is a digital control machine with automatic feeding, creasing, and folding functions. The maximum speed for A4 half fold can be 5400 sheets per hour. Thank you so much for choosing our machine. Please read all the chapters of this operation manual before operating the machine. - Page 5 Minimum distance between the first perforate line and the lead edge: 30mm Minimum distance between the last perforate line and the tail edge: 5mm Minimum distance between two perforate lines: 8mm Crease times: 32 lines Crease fold speed (A4 half folding): 5400 sheets per hour Only crease speed (A4 one-crease line on middle): 6300 sheets per hour Minimum distance between two folding lines: 70mm Minimum distance between the first folding line and the lead edge: 70mm...
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Page 6: Chapter 2: Safety
Chapter 2: Safety 2.1 Environment Altitude: below elevation 1000m Humidity：30% to 70% Temperature： Below 10°C Machine may not operate properly 10°C to 18°C Non-suggested operation temperature 19°C to 28°C Suggested operation temperature 29°C to 38°C Non-suggested operation temperature Above 38°C Machine may not operate properly Note: make sure there are no combustibility, corrosive gas or oil mist around the machine. - Page 7 AC input，Voltage/Frequency is： AC110~220V/50-60Hz. ！ If the voltage or frequency are not in the range, the machine may not be used normally or even may cause unrecoverable damage Power cord，Over 10A current is endurable ！ 1. Do not remove the cord when the machine is running, illegal operation may cause component damage or machinery 2.
- Page 8 Do - Unplug the cord if you won’t use the machine for a long while, Do - be careful of the blade edge Don’t - Install the machine on an unstable ground. Don’t - Operating with wet hand, especially plug or unplug the cord. Don’t - Wear long hair, loose fitting clothes or put your fingers into the creasing unit nip, while operation.
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Page 9: Chapter 3: Main Parts
Chapter 3: Main Parts 3.1 Machine’s overall diagram Part name Description Folding unit Make different types of folding Paper collector Collect paper without folding Automatic conveyer Collect paper after folding Folding top paper guide Guide paper during folding Touch screen Digital control Loading table (or feeding tray) load and automatic feed paper... -
Page 10: Chapter 4: Installation
Chapter 4: Installation 4.1 Touch screen installation Find the screen, install it and connect the cable. Steps as follow: Step 1: Uninstall the 2 screws fixing the screen cover (picture #1), as well as 4 screws fixing the screen rear cover (picture #2 & #3) to take off the rear cover. Remove the 2 screws from the bracket (picture #4). - Page 11 Step 2: Plug the cable into socket (picture #1). Reinstall the rear cover back and fix the screen in a proper angle (picture #2). Fix the whole part onto machine with two screws (picture #3 & #4). ① ①...
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Page 12: Automatic Conveyer Installation
4.2 Automatic Conveyer Installation 4.2.1 Automatic Conveyer Main Body As the following photos, first unbox the Auto. Conveyer (figure 4). And then hang the Auto. Conveyer into the machine outfeed area, shown in figure 1 to 4. ② ① Auto. Conveyer main body ③... -
Page 13: Wheel Set Installation
4.2.3 Wheel Set Installation As the following photos, the red circle in figure 1 shows the screws for install the wheel set into the Auto. Conveyer’s side guide block (same to the other side). After tight the screws, please move the wheel set toward and back ward twice. Make sure the wheel set can smoothly moving. -
Page 14: Outfeed Paper Deflector & Top Paper Folding Guide Installation
4.3 Outfeed paper deflector & Top paper folding guide installation 4.3.1 Outfeed paper deflector Please find the outfeed paper deflectors from the package. Install the outfeed paper deflectors on the folding unit’s outfeed area. There is a shaft which expose 4 areas for install those deflectors, shown in below photo in red circles. Please make sure the deflector is 1mm far away from the green belt. -
Page 15: Top Paper Folding Guide
4.3.2 Top paper folding guide Please find the top paper folding guide in the package. First of all, follow the figure 1 to put the guide on the lower fixing pin of two side. Then, make sure the two side locks of the guide are released (move up is released and move down is locked). -
Page 16: Feeding Table Extension Plate Installation
4.4 Feeding table extension plate installation In below photo, there are 3 screws circled in red. Those are for install the extension plate on the feeding table. Please make sure the screws are tight. 4.5 Paper deflector and Paper guide- pillar As the following photo, the pillar paper guides need to be located on an area, where they can guide the paper feeding straightly without skewing. - Page 17 Paper deflector is about 1mm away from the skewing adjustment wall. The paper deflector avoid paper crash and flapping. For thin paper, please use long deflector. For thick paper, please use short deflector. Short paper deflector Paper deflector B Paper deflector A Long paper deflector Pillar paper guide Note:...
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Page 18: Power Plug And Switch
4.6 power plug and switch Elevator Suction Fan release button power Power plug Switch (O: off; I: on) 6A/250V Fuse As the photos, the machine’s power is on the right side of user when the user is facing operation side. Before operating, please connect the power with power cable, then turn on the machine. -
Page 19: Chapter 5
Chapter 5 5.1 Welcome screen When clicking the display, please does not press too hard. Otherwise, it will damage the display. In the welcome screen, there are information as follow: 1) Software version; 2) Total sheet count; 3) Number of Crease: which is the total creased line of the machine; 4) Number of K1: which is the total folded number of lower folding knife of the machine;... -
Page 20: Touch Screen Calibration
5.2 Touch screen calibration User doesn’t press the OK key but clicks other place of screens 3 or more times continuously. Screen will enter calibration mode and a red dot appears in the screen. User click the dot with a pointy pen step by step, then screen will enter welcome screen. -
Page 21: Data Preview Screen
5.4 Data preview screen When click the “edit” button, the data preview screen will show up. Name Explanation Home Return to home screen Paper data Input paper’s length, width, thickness, and crease depth else Crease data Input each crease line’s position Cover func. -
Page 22: Paper Data Setting
5.5 Paper data setting In the data preview screen, click the “paper data” button. The following warning message show up. “Yes” button clear all current data; “No” button keep all current data. - Page 23 Then, the paper data setting screen shows up. Name Explanation Return The suggested crease tool message will show up. Click “OK” will return to data preview screen Length Manual setting: Click the white area, it will turn to blue, then input the paper length, and click “Ent”. Or, Click the 4 preset data in area 8.
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Page 24: Crease Data Setting
After paper data setting, click the return button. The following message will show up. It will give a suggestion about the crease tool base on the inputted paper thickness. Crease tool Suggested paper thickness（gsm） 0.4mm 0.1---0.15g 0.6mm 0.15---0.25g 1.0mm 0.25---0.3g 1.2mm 0.3---0.35g 1.4mm... - Page 25 ① ② If user wants to do crease-only without any folding, please click the “folding data” button (see the table in chapter 5.4, the 6 item). The message, shown in figure 3, will show up. Please click “no” to keep current crease data (unless user want to clear all crease data).
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Page 26: Cover Function Setting
5.7 Cover function setting In the data preview, click the “cover func.” button. The cover function setting screen will show up. In the above figure, there are 5 preset data of cover function in the right bottom. Choose 1 of the 5 preset data, then the screen will show up some required information need to be inputted. -
Page 27: Progressive Function Setting
5.8 Progressive function setting In the data preview setting, click the “progressive func.” button. The progressive function setting screen will shows up as below. Name Explanation Progressive increase Click progressive increase, it will show in the progressive mode, too. Progressive decrease Click progrssive decrease, it will show in the progressive mode, too. -
Page 28: Progressive Increase
5.8.1 Progressive increase Choose the progressive increase (#1 in figure 1), it will appear next to the “progressive” (figure 1’s red circle). Then, input the relative data, for example, initial: 20, variable: 1.0, sheet: 7, Batch: 0 (figure 2). Next, return to data preview screen. -
Page 29: Progressive Decrease
5.8.2 Progressive decrease Choose the progressive decrease (#2 in figure 1), it will appear next to the “progressive” (figure 1’s red circle). Then, input the relative data, for example, initial: 30, variable: 1.0, sheet: 7, Batch: 2 (figure 1). Next, return to data preview screen. -
Page 30: Progressive Increase Then Decrease
5.8.3 Progressive increase then decrease Choose the progressive increase then decrease (#3 in figure 1), it will appear next to the “progressive” (figure 1’s red circle). Then, input the relative data, for example, initial: 20, variable: 0.5, sheet: 11, Batch: 2 (figure 1). Next, return to data preview screen. - Page 31 Progressive increase then decrease concept diagram： Variable Sheet of decrease Sheet of Increase First sheet Initial According to above diagram, the initial means the first sheet’s crease data. Variable means the different between two sheet’s crease lines. For example, sheets number is 11. 1 to 6 are progressive increase by 0.5mm;...
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Page 32: Progressive Ridge
5.8.4 Progressive ridge Choose the progressive decrease (#4 in figure 1), it will appear next to the “progressive” (figure 1’s red circle). Then, input the relative data, for example, initial: 210, variable: 0.3, sheet: 7, Batch: 2 (figure 1). Next, return to data preview screen. -
Page 33: Folding Data Setting
5.9 Folding data setting After finished paper data setting (Chapter 5.5), choose the “folding data” button in the data preview screen. The following folding data screen will show up. The right bottom area have 8 buttons for auto setting. Those auto setting have preset data which will change with the inputted paper data. -
Page 34: Half Fold Setting
5.9.1 Half fold Setting After finished paper data setting (chapter 5.5), go to the folding data setting. Choose the half fold; its icon will appear in the fold type. And the preset data will automatic setup. For example, the paper of 420mm long will need folding line 1: 210mm (420mm/2 = 210mm). -
Page 35: Letter Fold Setting
5.9.2 Letter fold setting After finished paper data setting (chapter 5.5), go to the folding data setting. Choose the letter fold; its icon will appear in the fold type. And the preset data will automatic setup. For example, the paper of 420mm long will need folding line 1: 140mm (420mm/3 = 140mm);... -
Page 36: Gate Fold Setting
5.9.3 Gate fold setting After finished paper data setting (chapter 5.5), go to the folding data setting. Choose the gate fold; its icon will appear in the fold type. And the preset data will automatic setup. For example, the paper of 420mm long will need folding line 1: 104.2mm (420/4 - 0.8 = 104.2mm, the -0.8mm is thickness compensation calculate with 0.2mm paper thickness, and this value will change with thickness);... -
Page 37: Offset Fold Setting
5.9.4 Offset fold setting After finished paper data setting (chapter 5.5), go to the folding data setting. Choose the offset fold; its icon will appear in the fold type. And the preset data will automatic setup. For example, the paper of 420mm long will need folding line 1: 105mm (420/4 = 105mm);... -
Page 38: Double Half Fold Setting
5.9.5 Double half fold setting After finished paper data setting (chapter 5.5), go to the folding data setting. Choose the double half fold; its icon will appear in the fold type. And the preset data will automatic setup. For example, the paper of 420mm long will need folding line 1: 105.2mm (420/4+0.2 = 105.2mm, the +0.2mm is thickness compensation calculate with 0.2mm paper thickness, and this value will change with thickness);... -
Page 39: Crease Gate Fold Setting
5.9.6 Crease gate fold setting After finished paper data setting (chapter 5.5), go to the folding data setting. Choose the crease gate fold; its icon will appear in the fold type. And the preset data will automatic setup. For example, the paper of 420mm long will need folding line 1: 104.2mm (420/4-0.8 = 104.2mm, the -0.8mm is thickness compensation calculate with 0.2mm paper thickness, and this value will change with thickness);... -
Page 40: Z Fold Setting
5.9.7 Z fold setting After finished paper data setting (chapter 5.5), go to the folding data setting. Choose the Z fold; its icon will appear in the fold type. And the preset data will automatic setup. For example, the paper of 420mm long will need folding line 1: 104mm (420/3 = 140mm);... -
Page 41: Job Save
5.10 Job save After finished a job setting, user can click the “save as” icon (it looks like a floppy in left side) for saving the job. In figure 1, user can input the name of job, then click “Ent” for confirm. The job name will appear on the screen left top corner, figure 2. -
Page 42: Crease/Fold Position's Stretch, Shrink, Forward, And Backward
5.11 Crease/fold position’s stretch, shrink, forward, and backward In the data preview screen, there are 4 buttons on right side: stretch, shrink, forward, and backward. When user needs to adjust the whole crease/fold data with similar rate, there 4 buttons can useful. The detail function of the 4 buttons is shown in below photo. -
Page 43: Run Screen
5.12 Run screen Click the run button in the data preview screen, the run screen will show up. Name Explanation Home screen Go back to home screen Return Go back to data preview screen Speed Machine running speed, total 5 level Sheets Machine stop after finish this number of sheets Batch... -
Page 44: Sheets Number Setting
5.12.1 Sheets number setting Go to the run screen, the left bottom has a sheets icon, shown in the below figure 1 red circle. After click the sheets icon, there will be a number keypad. When sheets and batch is zero, the machine will keep running until feed table run out paper. -
Page 45: Folding Unit Keypad
5.13 Folding unit keypad The folding unit’s keypad is for background setting only, normal jobs can be operated on the display of crease unit. Name Explanation Start Run the machine (background setting only) Test Machine runs only one sheet for test Stop Stop the machine (background setting only) Clear... -
Page 46: Folding Unit Display
5.14 Folding unit display When the machine is in ready situation, the screen in folding unit will show “Ready”. In the below diagram, the “0/5” means sheets number for each batch. “0” means the number of processed sheets. “<” means the current folding type. -
Page 47: Setting Screen
5.15 Setting screen Click the setting button in the home screen, the system setting screen will appear as the follow photo. There are user mode, service mode, and recalibrate. Click the user mode, the follow screen will show up. User can change the machine’s unit (mm or inch) and LCD light power. -
Page 48: Hardware Setting
5.16 Hardware setting 5.16.1 Sheet separator adjustment In the above photo’s red circle, turning the sheet separator switch clockwise will make the gap (in the diagram) smaller; counter-clockwise will make the gap larger. When there is double feed, please turn the switch clockwise to make the gap smaller;... -
Page 49: Suction Fan Power Adjustment
stable feeding. 5.16.3 Suction fan power adjustment The below photos show the suction fan power switch. First of all, turn the switch’s lock counter-clockwise to unlock it. Turning the switch clockwise will make the suction fan stronger; turning the switch counter-clockwise will make the suction fan weaker. -
Page 50: Folding Rollers' Gap Setting
5.16.4 Folding rollers’ gap setting When using different thickness of paper, user needs to adjust the gap between folding rollers. In the blow diagram, there are two gaps, which need to be adjusted. Gap A is the lower folding knife’s outfeed gap; Gap B is the upper folding knife outfeed gap. - Page 51 Fold Type Thickness of Stack Thickness of strip(mm) Half 128-157g 0.12-0.16mm fold 157-200g 0.16-0.20mm 200-250g 0.20-0.25mm 250-300g 0.25-0.30mm 300-350g 0.30-0.35mm 0.2-0.4mm Letter 128-157g 0.12-0.16mm fold 157-200g 0.16-0.20mm 200-250g 0.20-0.25mm 0.1-0.2mm 250-300g 0.25-0.30mm 0.1-0.2mm 0.2-0.3mm 300-350g 0.30-0.35mm 0.3-0.4mm 0.5-0.7mm Gate 128-157g 0.12-0.16mm Fold 157-200g...
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Page 52: Feeding Table Upper Limit And Skewing Adjustment
5.16.5 Feeding table upper limit and skewing adjustment Upper limit switch ① In figure 1, the upper limit switch can adjustment the distance between suction belt and first sheet. Turning the switch clockwise makes the distance shorter (or called the feeding table goes higher); turning the switch counter-clockwise make the distance longer (or called the feeding table goes lower). -
Page 53: Installation Of Cross Perforation Bar (Optional)
5.16.6 Installation of cross perforation bar (optional) ① ② In the figure 1, when pull out the slide-in tool, please push the tool’s locker to right (red arrow), then user can pull out the inside tool. Next, the perforation bar (or crease bar) can be push inside. The tool’s locker will automatic lock the bar. - Page 54 Below photo shows a zoom-in view of the mark.
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Page 55: Chapter 6 Maintenance
For replace the perforation bar’s buffer pad, please follow below steps. 1.release the three 2. Replace screws, and the plastic remove the metal buffer pad part Hold the top and bottom tight, and install the screws. Chapter 6 Maintenance Maintenance is important for machine. Essential maintenance is in favor of use life and efficiency of machine. -
Page 56: Clean The Sensor
parts, adding lubricant. 6.1 Clean the sensor As the following photos, please clean the red circled sensor when needed. 6.2 Clean the rollers Dust or ink from paper might stick on rollers that reduce the friction of the rollers and make error, for example: crease line is out of tolerance; or folding line is not on crease line. - Page 57 IMPORTANT INFORMATION Your MCPF-35 should reach you in perfect condition and is guaranteed for 1 Year from date of purchase covering defective parts and general wear and tear, this does not cover film jams, misfeeds or other operator related errors, which would be chargeable.