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Magnum MCC-35ASP Product Instruction Manual

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Product instruction manual
Magnum MCC-35ASP
The Magnum has been designed to be user friendly,
however we strongly recommend you take a few minutes
to read through this manual to ensure correct operation.
Keep this manual safe for future reference.

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Summary of Contents for Magnum MCC-35ASP

  • Page 1 Product instruction manual Magnum MCC-35ASP The Magnum has been designed to be user friendly, however we strongly recommend you take a few minutes to read through this manual to ensure correct operation. Keep this manual safe for future reference.

  • Page 2: Table Of Contents

    INDEX Chapter 1 Introduction ..................1   1.1Preface ....................1   1.2 Specification ..................1   Chapter 2 Safety ....................3   2.1Environment ..................4   2.2 Do’s and Don’ts .................. 4   2.3 Cautions ....................5   Chapter 3 Main Parts and Assies ..............6  ...
  • Page 3 6.2.2 What is barcode? ..............37   6.2.2.1 Code 39 ................ 37   6.2.2.2 Definition of a complete Magnum barcode...... 37   6.2.3 How to create barcodes? ............38   6.2.4 Where should the barcode print on the layout? ...... 41  ...

  • Page 4: Chapter 1 Introduction

    Chapter 1 Introduction 1.1Preface This manual only applies to MCC-35AS Multi Card machine. Before using the machine, please read the instruction manual carefully. Please keep the manual safe so that you are able to consult to it at any time. Any question while operating please contact our technicians.
  • Page 5 Speed A4 trimming 4 sides, crease in middle 20Sheets/min Pile Loading 100mm Double Feed Detect Ultrasonic Detecting Skew Adjustment Manually Adjustment Image Compensation X/Y Direction Compensation User Template Storage Note: The machine is keep upgrading, specification and information in this manual is updated as per the change without notice.

  • Page 6: Chapter 2 Safety

    Chapter 2 Safety Please shut down the machine before the maintenance. In order to avoid any mistake when re-connecting wires back, we advise you to mark each connector before replace of any electrical component. Mind that every connection should be firm, first hold both sides of the connector, and then, in the middle, not firm connection is possible to damage the electrical components.

  • Page 7: Environment

    2.1Environment Temperature：10°C to 35°C  Humidity: 30% to 70%  Altitude: Below elevation 1000m  There is no corrosiveness gas, flammable gas, oil mist and so on in room  2.2 Do’s and Don’ts Do-Read this manual and fully understand before the operation. Do-Check the plug and machine voltage and frequency to your main supply, and that the socket has a correct working earth lead for this single insulated machine Do use at least a 10 amp power source at 220 V.

  • Page 8: Cautions

    Don’t‐put other pieces, especially tiny pieces on loading table.  Don’t-alter or uninstall the machine, unless by Magnum authorized engineer. Don’t touch any running parts while running Don’t shut down the machine while running. Don’t put heavy matter on machine or shock it.

  • Page 9: Chapter 3 Main Parts And Assies

    Chapter 3 Main Parts and Assies 3.1Main Parts No. Description Remark SC unit Slit and cut according to the template Crease Unit Make Creasing，Perforating，or Partial Perforating Card Collector Collect finished business card Outfeed Tray Collecting finished Bigger Cards or Sheets Stand Place Waste Box and Store Room for parts or sheets Crease Side Cover Exchange the crease die or perforating die...

  • Page 10: Infeed Part

    3.2 Infeed Part No. Description Remark Switch Main power switch Releasing Button Release Elevator while Elevator Error Side Guide Post Regular the infeed paper Paper Deflectors Avoid paper floating too much Air Blast Knob Adjust the air blast Paper Separator Adjust the height of separator to change the gap Knob between separator and vacuum belt, according to...

  • Page 11: Sc Unit Part

    3.3 SC Unit Part No. Description Remark Barcode Reader Barcode reader for register mark and barcode; And Double Feed ultrasonic detector for double feed detecting Detector SC Unit Cover Switch Make sure SC cover is closed well #1 Slitter #2 Slitter #3 Slitter Cutter Aligned Detect the paper before cutter...

  • Page 12: Crease Unit Part

    3.4 Crease Unit Part No. Description Remark Crease Unit Cover Make sure crease unit cover is closed well Switch Connect to Strike Perf. （Option） Strike Perf. Connector Outfeed Lower Roller Fix the anvils of all option linear tools Shaft Outfeed Lower Roller Work with outfeed lag wheel to outfeed cards Outfeed lag wheel Work with outfeed lower roller to outfeed cards...

  • Page 13: Chapter 4 Installation

    Chapter 4 Installation 4.1 Touch Screen Installation Remove the wooden case and take machine out. Find the touch screen from the waste box. Then install it as following pictures: 1. Remove the back cover of touch screen as picture ① and ②; 2.

  • Page 14: Deflectors And Side Guide Placement

    4.3 Deflectors and Side Guide Placement Place the deflectors and side guide as following picture. Deflectors Side Guide Post Movable Side Guide 4.5 Power Socket and Switch AC input，Voltage/Frequency is： AC110-240V/50-60Hz. Releasing Button switch（“O” is Off，“I ”is On) ① Socket Fuse：...

  • Page 15: Chapter 5 Operation

    Chapter 5 Operation 5.1 Welcome Screen Turn on machine, it will enter welcome screen. All the use information of the machine is displayed in this screen. Software version: Machine current software version. Total sheet count: The current total sheet qty. the machine has run. Number of cut: The current total qty.

  • Page 16: Touch Screen Calibration

    5.2 Touch Screen Calibration. User clicks the OK icon or other place for 5 or more times continuously. It will enter the touch screen calibration screen. And there is a red dot to guide the calibration. Use a tiny pen to click the red dot step by step, then it will back to welcome screen again after the calibration is finished.

  • Page 17: Main Screen

    5.3 Main Screen No. Description Remark Manual Programming Input all the data one by one. Quick Programming Create template automatically. User Template Storage Recall the user template. Preset Template Storage Recall the factory template. Communicating with PC Reserved function. Settings Enter into system settings of machine.

  • Page 18: Main Running Screen

    5.4 Main Running Screen No. Description Remark Home Back to Main Screen. Return Return to the last page Speed Two types speed to select, low speed and high speed Sheets Qty per Set the sheets qty in one batch. Batch Batch Qty Set the batch qty.

  • Page 19: Manual Programming Screen

    5.5 Manual Programming Screen 5.5.1 Main Icon Introduction 1. Press the icon , entering manual programming screen. No. Description Remark File Name Template name. Paper Size Set Paper spec., crease depth, black mark position. Slit Data Set the data of Slitters Cut data Set the data of Cross Cutter.

  • Page 20: Manual Input

    2. Press the Next icon, entering next page of manual programming screen. No. Description Remark File Name Template name. Strike Perf. #1 Set the data of Strike Perf.#1 Strike Perf. #2 Set the data of Strike Perf.#2 Strike Perf. #3 Set the data of Strike Perf.#3 Strike Perf.
  • Page 21 No. Description Remark Home Back to Main Screen. Return Return to the last page Auto Auto setting crease depth according to paper thickness. Unit Data unit mm or inch. Keyboard Set all data according local request. Standard Paper Size Set standard paper length and width. Register Mark Setting Set position data of register mark.

  • Page 22: Slit Setting

    5.5.2.2 Slit Setting Press the icon , entering slit data setting screen. No. Description Remark Home Back to Main Screen. Return Return to the last page Unit Data unit mm or inch. Keyboard Input all data according local request. Slitter #1 Data Set slitter #1 data Slitter #2 Data Set slitter #2 data...

  • Page 23: Cut Setting

    5.5.2.3 Cut Setting Press the icon , entering cut data setting screen. Description Remark Home Back to Main Screen. Return Return to the last page Keyboard Input all data according local request. Next Turn to Next Page (17~32 cut position data). Cut Data Set 1~16 cut position data according local request.

  • Page 24: Crease Setting

    5.5.2.4 Crease Setting Press the icon , entering crease data setting screen. Description Remark Home Back to Main Screen. Return Return to the last page Keyboard Input all data according local request. Next Turn to Next Page (17~32 crease position data). Crease Data Set 1~16 crease position data according local request.

  • Page 25: Partial Perforating Setting

    5.5.2.5 Partial Perforating Setting 1. Press the Next icon of manual programming screen, entering Partial Perforating setting screen. 2. Press the icon , entering strike perforator #1 data setting screen. M C C - 3 5 A S...
  • Page 26 No. Description Remark Home Back to Main Screen. Return Return to the last page Keyboard Input all data according local request. Shortcut Key Make all partial perforating position data same with P1/P2/P3/P4. Next Turn to Next Page (9~16 partial perforating position data).

  • Page 27: Quick Programming Screen

    5.6 Quick Programming Screen 5.6.1 Introduction of Sheet Data: Example: Card size: 90mmx200mm, Paper size: SAR3, thickness: 300gsm. Crease in the middle, partial perforating from middle to tail. Lead trim: 10mm; side trim: 15mm; Gutter cut: 30mm; Gutter slit: 10mm. M C C - 3 5 A S...

  • Page 28: Create A Template By Quick Programming

    5.6.2 Create a Template by Quick Programming Press the icon , entering quick programming setting screen. Example: Card size: 90mmx200mm, Paper size: SAR3, thickness: 300gsm. Crease in the middle, partial perforating from middle to tail. Lead trim: 10mm; side trim: 15mm; Gutter cut: 30mm; Gutter slit: 10mm. 5.6.2.1 Set Paper Size Press SRA3 shortcut key to input length and width or input data (450,320) by keyboard.

  • Page 29: Set Card Size

    5.6.2.2 Set Card Size Input the card size data and press Next icon to set trim and gutter. 5.6.2.3 Set Trim and Gutter Input the trim and gutter data, press Next icon to set crease/ perforating data for the cards. M C C - 3 5 A S...

  • Page 30: Set Crease For Each Finished Piece

    5.6.2.4 Set Crease for Each Finished Piece Shortcut key for 7 fold types. Press half fold shortcut key to set crease data or input the crease data by keyboard directly. Press Next icon to set partial perforating data for each finished piece. 5.6.2.5 Set Partial Perforating Data for Each Finished Piece Input the partial perforating position data by keyboard. Press Next icon to preview for the template.

  • Page 31: Preview For The Template

    5.6.2.6 Preview for the Template Check if the template is same with the sample. If not, Press Back icon to check the setting process again. If yes, press OK icon to run the template. Press icon to data screen, and then press icon to save template to the user template storage.

  • Page 32: Save Or Recall A Template

    5.7 Save or Recall a Template 5.7.1 Save a Template Press icon to save template to the user template storage. 5.7.2 Recall a Template Press icon to recall a user template from the user template storage. Press icon to recall a factory template from the preset template storage. M C C - 3 5 A S...

  • Page 33: System Setting

    5.8 System Setting Press icon , entering system setting screen. User Mode: some common function for user. As for Service Mode, please refer to the Technician Manual for details. M C C - 3 5 A S...

  • Page 34: Feature Function

    5.9 Feature Function 5.9.1 Register Mark The register mark is much better for machine to position the images since that the register mark and images relative position is the same which could get rid of the shift caused by printing. 5.9.1.1 How to Create a Register Mark The register mark (black area) is always near the leading edge and right edge.
  • Page 35 2. Select register mark function. M C C - 3 5 A S...

  • Page 36: Dual Function

    5.9.2 “+” Dual Function The“+”icon in all the number keyboard of the machine is a dual function. 1. Click “+” icon once, the value will increase by 0.1mm or 0.001inch. Such as：Origin value is 5, click + once, it turns to be 5.1. Click “–”...
  • Page 37 2. Press“+” icon for 3 seconds，the icon turns green. Such as： Origin value is 5.1, input value 50, and the click ENT icon, it turns to be 55.1. M C C - 3 5 A S...

  • Page 38: Chapter 6 Options

    Chapter 6 Options 6.1 Option Tools 6.1.1 Slide-in Tools Cross Perforate bar Cross Crease bar There are 2 kinds of cross bar, Crease tool and Perforate tool. To make the sliding easy, we install the screw on the bar. For Crease tools, 1.0mm version is standard, Optional version is 0.6mm, 1.2mm, 1.4mm For Perforate tools, there are8 TPI, 12 TPI and 24TPI version, all are for option.

  • Page 39: Strike Perforator

    Slitter. Each tool consists of blade and anvil. 6.1.3 Strike Perforator This tool is for the partial perforating. 6.2 Option Function- Barcode Reader 6.2.1 Why need barcode reader? In traditional automation machines for print finishing jobs, even if the machine is programmable to apply to different kinds of job, the machine is hardly intelligent enough to tell the difference between the jobs human intervention has to be done with the process when the job should be changed.

  • Page 40: What Is Barcode

    2 4 6 8) 3 bars (Nr. 2, 5, 7 are wide and other 6 are narrow. If this bar is read, system will take it as star symbol “*” In Magnum barcode, Wide bar is 1mm wide, narrow is 0.5mm wide. 6.2.2.2 Definition of a complete Magnum barcode.

  • Page 41: How To Create Barcodes

    Symbol 1.Each code is started with a star symbol “*”. Symbol 2,3,4. Program Number: The data that controls slitting/cutting/creasing position is saved as files, Factory set program are coded ranging from 1-64, User saved program are coded ranging since 165-228.Once such a number is read, corresponding file will be recalled.
  • Page 42 Step 2: Click START on windows, enter CONTROL PANEL, copy the code39.ttf to the folder Font. The font will be installed automatically. Step 3: Then, when you are using software that should be input text, like Word, Excel, Photoshop, Adobe etc. you will find Code39 in the menu of font. M C C - 3 5 A S...
  • Page 43 After this font is chosen, when you are click a key ,say “5”, , there will be a barcode showing rather than a “5” In Magnum barcode, Wide bar is 1mm wide, narrow is 0.5mm wide. The width will be exact if you choose 21 font size.

  • Page 44: Where Should The Barcode Print On The Layout

    6.2.4 Where should the barcode print on the layout? Magnum barcode is 6.5-7 mm high and 45-46 mm long, as below. Barcode reader should leave 3-20mm away from the leading edge and 144-153mm (suggested 148mm) away from the right side as below.
  • Page 45 Rest 2 values will be taken as the max counter of this job. Also take the above example “* 1 5 4 2 0 *”. Machine will count the job after a sheet is completely passed. Before the counter reach 20, no barcode will be read. But after 20 is reached, the barcode reader will work again on the following single sheet, new program will be recalled.

  • Page 46: Chapter 7 Trouble Shooting

    Chapter 7 Trouble Shooting 7.1 Show warning C-4, C-6, C-7,C-8 C-4 Crease unit cover open. C-6 Crease unit side cover open. M C C - 3 5 A S...
  • Page 47 C-7 SC unit safety cover open. C-8 SC Unit waste bin door open. Please check corresponding cover is closed well。 M C C - 3 5 A S...

  • Page 48: Show Warning C-12

    7.2 Show warning C-12 C-12 Double feed. 1. Check if it is really double feed. If yes, adjust the gap between separator and vacuum belt by paper separator knob. Adjust the air blast knob to make sure the paper is floating. 2.

  • Page 49: Show Warning C-9

    7.3 Show warning C-9 C-9 Paper jam at infeed table. 1. Clean the paper dust by air gun on the sensor. 2. Adjust the gap between separator and vacuum belt if they are too close. 3. The side guide keeps too tight. M C C - 3 5 A S...

  • Page 50: Show Warning C-10

    7.4 Show warning C-10 1. Clean the jam paper between the out feed roller. 2. Clean the paper dust by air gun on the sensor. M C C - 3 5 A S...

  • Page 51: Don't Show Warning C-2 When Tray Empty

    7.5 Don’t show warning C-2 when tray empty Clean the paper dust by air gun on the sensor. M C C - 3 5 A S...

  • Page 52: Show Warning C-5

    7.6 Show warning C-5 Please check if the crease/perf. die is in place. 7.7 Show warning C-11 C-11 Paper jam near cutter. M C C - 3 5 A S...

  • Page 53: Show Error E-3

    7.8 Show Error E-3 Load too much paper at one time, the pile height is over 100mm, remove some paper from loading table. 7.9 Show Error E-2 E-2 Elevator Error 1. The loading table is at the top position, showing error E-2. M C C - 3 5 A S...
  • Page 54 Step: Restart machine, one hand keeps pressing the Releasing Button, the other hand operates the touch screen pressing Tray Down icon, the tray will go down to lower position. One hand keeps pressing The other hand presses tray the releasing button down icon 2.
  • Page 55 Step: Restart machine, one hand keeps pressing the Releasing Button, the other hand operates the touch screen pressing Start icon to run machine and loading table will go up. One hand keeps pressing the releasing button The other hand presses start icon to machine.

  • Page 56: Images Shrink/Stretch Or Shift Caused By Printing

    7.10 Images Shrink/Stretch or Shift Caused by Printing The cards in same column are like following picture: Solution：Use Image compensation function All cut data decreases by All cut data increases by 0.1% 0.1% for each click. for each click. All cut data increases by All cut data decreases by 0.1mm for each click.
  • Page 57 Step: Assume the first card is the standard card. The later card’s color edge is smaller and smaller. 1. Open the register mark function if the register mark has been printed onto the sheet. 2. Click the icon to increase the cut data by 0.1% each time and run one sheet to check until the color edge is nearly the same.

  • Page 58: Chapter 8 Maintenance

    Chapter 8 Maintenance Maintenance is important for machine. Essential maintenance is in favor of use life and efficiency of machine. It consists of user maintenance and technician maintenance. User maintenance Clean the roller with wet cloth and infeed, outfeed sensors with air gun while machine used for long time.
  • Page 59 Warranty & Incorrect Use IMPORTANT INFORMATION Your MCC-35AS should reach you in perfect condition and is guaranteed for 1 Year from date of purchase covering defective parts and general wear and tear, this does not cover film jams, misfeeds or other operator related errors, which would be chargeable. Your MCC-35AS is covered against manufacturing defects, it does not cover against any damages caused by misuse.

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