Crowcon SprintPro 3 User Manual

Crowcon SprintPro 3 User Manual

Multi-function flue gas analyzer

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Multi-function Flue Gas Analyzer
Sprint Pro 3
5430910000J18
Your company name
Your Company Phone
User Manual
M07016
July 2019
Issue 3

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Summary of Contents for Crowcon SprintPro 3

  • Page 1 Multi-function Flue Gas Analyzer Sprint Pro 3 5430910000J18 Your company name Your Company Phone User Manual M07016 July 2019 Issue 3...
  • Page 2 Summary of Screen Icons Safety and product related information: • Read and understand all instructions in the operation sec- Select, pick or action tion of this manual before use. Up item or entry • Observe all warnings and instructions marked on Sprint Pro, or as prompted by the analyzer and within this manual.
  • Page 3 © Copyright Crowcon Detection Instruments Ltd 2019. All rights are reserved. No part of the document may be photocopied, reproduced, or translated to another language without the prior written consent of Crowcon Detection Instruments Ltd. Publication number: M07016 Second edition: May 2019 NOTE: This product uses the FreeRTOS.org real time kernel available from http://www.FreeRTOS.org...
  • Page 5: Table Of Contents

    Contents Sprint Pro Multi-function Flue Gas Analyzer ........2 Unpacking ....................2 I. Sprint Pro Orientation ..............3 Overview ..................... 3 Probe connections ..................4 Switch on and using the Menu ..............4 Switch off ....................4 Charging battery ..................5 Pump ......................
  • Page 6: Sprint Pro Multi-Function Flue Gas Analyzer

    Unpacking Sprint Pro Sprint Pro Multi-function Flue Gas Analyzer Thank you for purchasing the Sprint Pro Multi-function Flue Gas Analyzer. Sprint Pro will give you years of unparalleled service and reliability if looked after correctly. There are three versions covered in this manual as follows: Please read the instructions carefully before use.
  • Page 7: Sprint Pro Orientation

    Sprint Pro Sprint Pro Orientation I. Sprint Pro Orientation Overview Display Showing start-up splash screen Sprint Pro 3 5430910000J18 Battery icon Soft keys Three bars show Use these unmarked buttons Your company name complete charge Your Company Phone to make selections from the Purge icon menu, start and stop tests, Rotating icon shows...
  • Page 8: Probe Connections

    Sprint Pro Orientation Sprint Pro Probe connections Flue gas analysis Connect the flue probe to the flue sample inlet and the thermocouple to either K-connector. To measure flue draught pressure connect pressure tube to (-) pressure inlet. Differential temperature test Connect one (or two) thermocouple probes to the K-type connectors.
  • Page 9: Charging Battery

    Sprint Pro Sprint Pro Orientation Turn off in clean air and allow Sprint Pro to complete purge cycle. Press and hold the ON/OFF/ENTER button for approximately two seconds. The power off screen will be displayed and the pump will run to purge the sensors. The pump will run for up to 30 or 40 seconds to purge if gas is present.
  • Page 10 Sprint Pro Orientation Sprint Pro If the battery has been allowed to become exhausted or nearly exhausted: When turning on the Sprint Pro, if the Time & Date Set Time & Date have been lost, a Time & Date entry screen will be 05-Feb-2019 16:32:59 presented to allow the correct current Time &...
  • Page 11 Sprint Pro Sprint Pro Orientation If the instrument enters the auto turn-off state due to Battery Exhausted an exhausted battery, this screen will be displayed, with The battery is too low the red, empty, battery icon flashing: to continue Fully charge the battery for correct instrument performance.
  • Page 12: Pump

    Sprint Pro Orientation Sprint Pro Once the sensor is ready for use, pressing the O2 Sensor Warning ‘Continue’ (middle) button will acknowledge this 05-Feb-2019 16:32:59 warning and allow normal instrument function. The O2 stabilisation has completed. Ensure the charger is connected Sensor ready Continue?
  • Page 13: Menu Structure

    Sprint Pro Sprint Pro Orientation Menu structure After your Sprint Pro has been switched on the display will show the Main Menu screen ready for use. To select a menu item, use the soft keys below the screen icons to scroll the menu list and press the soft key underneath the screen icon to select.
  • Page 14: Set Up & Menu Configuration Options

    Set Up & Menu Configuration Options Sprint Pro II. Set Up & Menu Configuration Options This section of the manual describes how to change the default configured options if required, if not required please refer to Section III for details on Performing Tests.
  • Page 15 Sprint Pro Set Up & Menu Configuration Options Auto off timeout The Auto off timeout screen allows the number of minutes at which the Sprint Pro will automatically switch off to be selected. Use the soft keys – and + to reduce or increase the number of minutes.
  • Page 16 Set Up & Menu Configuration Options Sprint Pro Supervisor settings CO/NO/CO2 Alarm Gas alarms for CO / NO /CO2 can be enabled or disabled (options will be pres- ent depending on model). Use the soft keys to change the setting. Set time &...
  • Page 17 Sprint Pro Set Up & Menu Configuration Options Zero In normal operation Sprint Pro will perform its zeroing function whilst in clean air. CO in ambient air contains 0.04% CO However if it is not possible to undertake the zeroing function in clean air then a CO scrubber can be utilized.
  • Page 18: Performing Tests

    Performing tests Sprint Pro III. Performing tests Important: Sprint Pro must only be used with the Sprint Pro flue probe assembly and always with the water trap and filters in place. Please ensure the flue probe is connected before switching on your Sprint Pro unit.
  • Page 19: Flue Gas Analysis

    Sprint Pro Performing tests 1. Flue gas analysis Before performing the flue gas analysis test, check the water trap is clean and is upright (arrow should point in direction of gas flow). To begin test, select Flue Gas Analysis from the Test Menu. If the zeroing process has not previously been performed Sprint Pro will carry out a 'zero' and then enter the test screen.
  • Page 20: Differential Temperature Test

    Performing tests Sprint Pro Analysis Flue Gas Analysis. Flue Gas Analysis... Flue Gas Analysis.. 23-Jul-2018 07:32:55 23-Jul-2018 07:32:55 23-Jul-2018 07:32:55 23-Jul-2018 mg/m3 Temp. flue Temp. inlet 31.4 Ratio mg/m3 0.0001 Net Temp XS air Temp. flue 31.4 94.2 Effcy Press. Ratio %Net mBar...
  • Page 21 Sprint Pro Performing tests...
  • Page 22 Performing tests Sprint Pro...
  • Page 23 Sprint Pro Performing tests 2. Differential temperature test Sprint Pro can perform a differential temperature test with one or two thermo-couple probes. To begin test, select Differential Temperature from the Test Menu. Check the units displayed are as required, if not units can be changed in the Units of Measurement menu.
  • Page 24: Room Safety Test

    Performing tests Sprint Pro 3. Room Safety test Note: CO readings detailed in this section will only be displayed where a CO sensor is fitted. For further details on performing Room CO Safety Tests, see Appendix I. 1. Select Room Safety from the Test Menu. 2.
  • Page 25 Sprint Pro Performing tests The ON/OFF/ENTER key can then be used to cycle through the various Room Safety screens. To stop the test before the minimum duration is met, press the ESC key and use the soft keys to select 'Quit test?'. Note: If an in-line NO filter is fitted please allow the room test to carry on in excess of 10 minutes in order to get a true CO reading.
  • Page 26 Performing tests Sprint Pro...
  • Page 28: Logging

    Logging Sprint Pro IV. Logging Sprint Pro provides the option to log the results of tests. When a test is com- plete, use the soft key to log the results. The display will show the Create log screen detailing the log number, log title, date and time. Press the accept key to 'Store log?'.
  • Page 29: Test Report/Log Exporting

    Sprint Pro Test Report/Log exporting V. Test Report/Log exporting Logs can be printed instantly from the Stored logs Menu, directly after a log has been recorded and the log is displayed on the screen. Test reports can be printed directly after a test has been completed. Exporting via IR printer (Sprinter) Ensure your selected printer is switched on with paper roll installed and ready for use.
  • Page 30: Maintenance And Calibration

    Maintenance and Calibration Sprint Pro VI. Maintenance and Calibration General To keep the display panel and operator buttons free from dirt build-up, regularly wipe over your Sprint Pro with a slightly damp cloth. 4.1 Unit Sprint Pro should be calibrated once a year and will warn you when the calibra- tion due date is drawing near.
  • Page 31 Sprint Pro Maintenance and Calibration The water trap must be dried before use and before Warning: returning to the carry case after use. Water trap and filters If the filter becomes blocked clean it or replace it. must be used at all times.
  • Page 32: Sprint Pro Specification

    Specification Sprint Pro VII. Sprint Pro Specification Sprint Pro Operating Temperature Range 14°F to +122°F Storage Temperature Range -4°F to +122°F Battery Re-chargeable Lithium Ion. Recharge time ~ 3 hours from flat Operating time CO & O Sensor Fitted • ~ 14 hours without pump running* •...
  • Page 33 Sprint Pro Specification Measurements Flue gas analysis Range Display Accuracy Response Resolution time (t90) Oxygen 0-21% 0.1% ±0.3% < 30 sec Carbon 0 - 200ppm 1ppm ± 10ppm or 10%rel < 45 sec Monoxide 200 - 2,000ppm ± 20ppm or 5%rel. 2,000 - 5,000ppm ±...
  • Page 34 Specification Sprint Pro Temperature Measurements Differential Temperature K-Type Thermocouple Measurement Range: -58°F to measurement 1832°F (flow and return) Accuracy: ±3.6°F or 1.5% of reading Charger Charging Temp Range 32°F – 104°F Charger Input USB-C Required Charger • USB A Output Specification •...
  • Page 35: Troubleshooting Guide

    Sprint Pro Printing and Data Transfer VIII. Troubleshooting guide Sprint Pro will provide on-screen messages which advise clear actions. Contact Crowcon if unsure on how to proceed. Symptom Cause Recommended User Action: Sprint Pro will not turn Battery flat. Connect charger and retry. Battery on when on/off button may be flat.
  • Page 36 Troubleshooting guide Sprint Pro Symptom Cause Recommended User Action: During the zeroing Recovering from high Ensure Sprint Pro is purged and process the gas reading gas exposure or gas allow 15 minutes for the sensor to does not stabilise. sensor faulty. recover.
  • Page 37: Appendix I: Room Safety Test

    Sprint Pro Appendix I: Carbon Monoxide Room Safety Tests Appendix I: Room Safety Test Warning: The CO and CO alarms should be enabled before beginning room safety tests. It is possible to enable these alarms using the supervisor menu. is designed to assist heating engineers for carbon monoxide room Sprint Pro safety testing.
  • Page 38 Appendix I: Carbon Monoxide Room Safety Tests Sprint Pro failed and can help identify the cause. Also when the test completes a short text message associated to this code is displayed in a pop-up prompt dialogue screen, to explain the reason for failure. The result codes and associated prompt dialogue messages are as follows: RESULT &...
  • Page 39 Sprint Pro Appendix I: Carbon Monoxide Room Safety Tests any stage (before, during and after completion of the test) and continues to annunciate until the CO level returns to a safe level. NB: The alarm should prompt the operator to take appropriate action according to local regulations and safety procedures.
  • Page 40 Appendix I: Carbon Monoxide Room Safety Tests Sprint Pro Multiple Peaks of CO The overall peak CO reading recorded will be the latest peak CO reading that was higher than any previous. The peak duration recorded will be the total time the CO readings exceeded the maximum allowed CO level.
  • Page 41: Warranty

    Sprint Pro Warranty Warranty The Supplier shall provides a four (4) years manufacturer’s warranty for the Sprint Pro with the following exclusions: The defect arises because the customer failed to follow the manufacturer’s oral or written instructions as to the storage, use and maintenance of the goods or (if there are none) good trade practice regarding the same.
  • Page 42: Sprint Pro Warranty Limitations

    CO sensor will be warranted for a total of 5,000 tests or approx- imately 65,000ppm hrs of NO for these tests. Where practical Crowcon recommend the use of the NOx filter to extend the life of the CO sensor when fuels such as ‘oil’...
  • Page 44 Manufactured by: Crowcon Detection Instruments Ltd 172 Brook Drive Milton Park Abingdon Oxfordshire, OX14 4SD United Kingdom Tel: +44 (0)1235 557700 Fax: +44 (0)1235 557749 Email: customersupport@crowcon.com Website: www.crowcon.com US Sales and Support Crowcon Detection Instruments Ltd 1455 Jamike Avenue,...

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