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Condensate Pan Replacement
Kit Part Number
INSRKIT98
INSRKIT99
INSRKIT100
Each Kit Includes:
• Condensate Pan
• Heat Exchanger Gasket
• Flue Tube Gasket
WARNING
!
Indicates a potentially hazardous situation which,
if ignored, can result in serious injury or substan-
tial property damage.
WARNING
!
For your safety, turn off electrical power supply
at service panel and allow unit to cool before pro-
ceeding to avoid possible electrical shock and
scald hazard. Failure to do so can cause severe
personal injury or death.
2020-54 Instinct Condensate Pan Replacement
Revised 04/27/20
Instinct
Description
Condensate Pan Replacement
Condensate Pan Replacement
Condensate Pan Replacement
Model
Instinct 110
Instinct 155 Models
Instinct 199 Models
Recommended Tools:
• Adjustable Wrenches
• Phillips Head Screwdriver
• T-25 Torx Screwdriver
• 8 mm Open Ended Wrench
• 10 mm Socket and/or 10 mm Open Ended Wrench
NOTICE
Indicates special instructions on installation, operation
or maintenance, which are important to equipment
but not related to personal injury hazards.
WARNING
!
Failure to follow instructions below can result in
severe personal injury or damage if ignored.
•
Instructions are for a qualified installer/ ser-
vice technician only.
•
Read all instructions before proceeding.
•
Follow instructions in proper order.
1
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Related Manuals for TriangleTube INSRKIT98
Summary of Contents for TriangleTube INSRKIT98
- Page 1 Instinct Condensate Pan Replacement Kit Part Number Description Model INSRKIT98 Condensate Pan Replacement Instinct 110 INSRKIT99 Condensate Pan Replacement Instinct 155 Models INSRKIT100 Condensate Pan Replacement Instinct 199 Models Each Kit Includes: Recommended Tools: • Condensate Pan • Adjustable Wrenches •...
- Page 2 Instinct Condensate Pan Replacement 1. Preliminary Instructions 3. Removal of the Burner Assembly 1. Verify that the replacement kit is correct for the 1. Remove front jacket panel of the boiler by loos- model of boiler. See table on page 1. ening the one phillips screw on the bottom of the front jacket.
- Page 3 Instinct Condensate Pan Replacement Air Inlet Elbow Venturi Inlet Pipe Blower Igniter Gas Valve 2 in 1 Insulation Fig. 4: Blower Bolt Holes Burner Fig. 2: Instinct 155 Burner Assembly 7. The two hard to reach bolt holes under the blower housing are slotted, see Fig.
- Page 4 Instinct Condensate Pan Replacement Fig. 5: Instinct 110 Fig. 7: Instinct 199 Solo Fig. 6: Instinct 155 Solo Fig. 8: Instinct 155 Combi...
- Page 5 Instinct Condensate Pan Replacement 2. Unscrew the retaining nut securing the conden- sate trap. 3. Pull the condensate trap down to disengage it from the heat exchanger. 4. Pull the retaining nut and seals off the drain nipple. Do not discard the seals as they will be reused. 5.
- Page 6 Instinct Condensate Pan Replacement 7. Removal of Heat Exchanger 1. Unscrew the two T25 Torx screws securing the heat exchanger to the back jacket panel. Do not discard these screws as they will be reused. See Fig. 11. Fig. 12: Condensate Pan Gasket Fig.
- Page 7 Instinct Condensate Pan Replacement jacket panel. 3. Tighten the retaining nut to the condensate trap to secure the condensate trap. 2. Push and twist the flue tube into the flue tube seat. Ensure the rubber seal is in place in the flue tube 4.
- Page 8 Instinct Condensate Pan Replacement bolts to secure the blower in place. WARNING WARNING Do not check for gas leaks with an open flame. Use a bubble test. Failure to check for gas leaks can cause Ensure the gasket is in place before reassembly. Fail- severe personal injury, death or substantial property ure to do so can result in death, serious injury or sub- damage.
- Page 9 Instinct Condensate Pan Replacement NOTICE WARNING An adequate CH load must be present to dissipate the heat generated during the combustion test. If an adequate CH Failure to perform a complete combustion test at both load is not available, an indirect water heater can be used to high and low input rates may result in incomplete dissipate the heat by creating a DHW call which will enable combustion and the production of carbon monoxide,...
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