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SINGLE-POINT
WATERING KIT USER'S GUIDE

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Summary of Contents for Trojan SINGLE-POINT WATERING KIT Series

  • Page 1 SINGLE-POINT WATERING KIT USER’S GUIDE...
  • Page 2: Table Of Contents

    Thank you for choosing Trojan Battery products This manual provides detailed instructions for safely installing, operating and maintaining the Single-Point Watering Kit Thoroughly review this document before installing or using the Single-Point Watering Kit CONTENTS SAFETY INSTRUCTIONS AND WARNINGS GENERAL SAFETY WARNINGS...
  • Page 3: Safety Instructions And Warnings

    SAFETY INSTRUCTIONS AND WARNINGS Please read and comply with all of the following safety instructions and warnings prior to installing, operating and maintaining the Single-Point Watering Kit Failure to comply with these instructions may result in serious personal injury, death and/or property damage DANGER! - EXPLOSIVE GASES î...
  • Page 4 GENERAL SAFETY WARNINGS î Follow the procedures exactly as stated in these instructions, and heed all danger and warning statements in these instructions, as well as those on the vehicle, battery, watering system, and battery charger î Only trained technicians should service or repair the Single-Point Watering Kit The instructions in this manual must be followed when installing, operating and maintaining the Single-Point Watering Kit and/or related water supply î...
  • Page 5 For installations with multiple strings in parallel, simply order multiple kits at the required system voltage There are a total of nine different kits that are available for purchase Three kits are designed for the Trojan Solar Industrial Line, three kits are designed for the Trojan Premium / Signature line and three kits are designed for the...
  • Page 6: Before Installing Your Single-Point Watering Kit

    2 Check electrolyte level: a) If electrolyte level is below the plates: Manually add enough water to cover the plates (Refer to Trojan Battery’s User Guide, Table 4 for Water Impurity Limits, available at www trojanbattery com ) Charge batteries to 100% full charge, before using the Single-Point Watering Kit WARNING! DO NOT OVERFILL THE CELL.
  • Page 7: Single-Point Watering Kit Installation

    STEP 1: CLEAN BATTERY & REMOVE VENT CAPS Wipe down battery top and remove any loose debris Remove the vent caps supplied with your Trojan batteries STEP 2: INSTALL VENT CAPS WITH VALVES Insert replacement vent caps with valves supplied as part of your Single-Point Watering Kit by inserting...
  • Page 8 STEP 4: CUT AND INSTALL TUBING SEGMENTS Cut tubing to length as needed and connect all the vents together by pushing one end of a tube segment onto one of the three barbs on each vent Tubing should be pushed up fully to the stop Repeat until all valves are connected STEP 5: MEASURE, CUT AND CONNECT THE BLACK SUPPLY TUBE ASSEMBLY WITH MALE ADAPTER AND DUST COVER...
  • Page 9: Before Watering

    BEFORE WATERING IMPORTANT: Water quality is important to maintain the life of your Trojan Battery and Single-Point Watering Kit. Flooded/wet batteries need to be watered periodically. The frequency depends upon battery usage and operating temperatures. Only use distilled water when watering your batteries. Check new batteries every few weeks to determine the watering frequency for your application.
  • Page 10: Watering Procedure With Single-Point Watering Kit

    STEP 6: INITIAL INSPECTION OF ELECTROLYTE LEVELS Trojan recommends visually checking the electrolyte level in each cell for accuracy after the system has been installed and operational for three months T R O J A N...
  • Page 11: Maintenance

    MAINTENANCE Your Single-Point Watering Kit requires regular preventative maintenance on a quarterly basis Inspect the condition of all tubing connections and couplers to make sure that all parts are in good working condition and are secure, leak-free and properly connected The coupler must have an O-ring and dust cover installed properly For continued successful operation of your Single-Point Watering Kit, always use approved components IMPORTANT:...
  • Page 12 © 2020 Trojan Battery Company, LLC All rights reserved Trojan Battery Company is not liable for direct, indirect, special, exemplary, incidental or consequential damages that may result from any information provided in or omitted from this manual, under any circumstances Trojan Battery Company reserves the right to make adjustments to this...