FPG Inline GN Series Product Manual

Refrigerated well
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Inline GN Series
Refrigerated Well

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Summary of Contents for FPG Inline GN Series

  • Page 1 Inline GN Series Refrigerated Well...
  • Page 2 Copyright © June 2017 Future Products Group Limited. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Future Products Group Ltd.
  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ......................... 7 Welcome ................................7 Future Products Group (FPG) ........................7 Guidance and Help ............................. 7 Warranty ................................7 Warranty Period ............................7 Liability Exceptions ............................. 8 Specific Exclusions ............................. 8 Assessment ..............................8 Time Limit ..............................8 Caution ...............................
  • Page 4 TROUBLE SHOOTING ..................... 15 CLEANING ........................16 Cautions ................................. 16 Power ............................... 16 Water ................................ 16 Exterior ................................16 Metal Surfaces ............................16 Glass (Optional Hood) ..........................16 Louvers ..............................16 Interior................................17 Cabinet Well Layout ..........................17 Deck Trays and Dishes ..........................17 Air Louvers ...............................
  • Page 5 Condenser Radiator ..........................25 Temperature Probes..........................25 Fan Deck ..............................25 Temperature Regulator XR40CX ......................26 FPG Settings ............................30 Dixell Default Settings ..........................30 Optional ACR Assembly ..........................33 Condensate Disposal ..........................33 ACR Fault Finding Guide ......................... 33 SPECIFICATIONS ......................
  • Page 6 ELECTRICAL CIRCUIT DIAGRAMS ................37 Model: IN-GNC03 ............................. 37 Model: IN-GNC03 (Remote) ........................37 Model: IN-GNC04 ............................. 38 Model: IN-GNC05 ............................. 38 Model: IN-GNC05 (Remote) ........................39 Model: IN-GNC06 ............................. 39 SPARE PARTS ......................... 40 Assembly Serial Number .......................... 40 MECHANICAL DRAWINGS ....................
  • Page 7: Introduction

    INTRODUCTION Welcome GN SERIES REFRIGERATED WELL INTRODUCTION Future Welcome to the world of FPG! Our products are designed and engineered to Products give you the optimal performance that you deserve with innovative visual Group (FPG) merchandising appeal. We are confident that you will be delighted with your state of the art inline food service cabinet, and that it will become a valued appliance.
  • Page 8: Liability Exceptions

     Fair wear and tear. Assessment The liability under this warranty is dependent on an assessment by FPG, to determine the defect in workmanship or materials. Time Limit FPG does not guarantee that any service to be performed under this warranty will be carried out within any particular time limit.
  • Page 9: Operation

    OPERATION Configuration GN SERIES REFRIGERATED WELL OPERATION Mechanical The drop-in well consists of a main assembly, Features with integral refrigeration equipment, in which trays and gastronorm dishes of various sizes can be mounted. The control panel is located on the main assembly, but since it is connected by a two metre cable, it can be easily re-located onto the joinery.
  • Page 10: Controls

    Controls GN SERIES REFRIGERATED WELL OPERATION Control Panel A control panel, mounted on the joinery, provides for all operational adjustments.  The refrigeration Controller  The Main Switch  The Refrigeration Switch If an overhead lighting gantry is fitted, the light switch is mounted on the gantry.
  • Page 11: Display Mode

    Display Mode GN SERIES REFRIGERATED WELL OPERATION Choice of Mode It is important to select an appropriate display mode, to suit the type of food and the type of dish. The food should lie below the top lip of the well, and must not block the air vents.
  • Page 12: Preparation

    Preparation GN SERIES REFRIGERATED WELL OPERATION Power Supply Ensure that power is connected to the cabinet. Turn on the main power switch. The condenser and evaporator fans will run. Turn on Turn on the refrigeration switch. The compressor will run, and the well Refrigeration temperatures will begin to fall.
  • Page 13: Operating Routines

    Operating Routines GN SERIES REFRIGERATED WELL OPERATION Monitor Food It is recommended that the temperature of displayed food be monitored at Temperature regular intervals during the day. Each displayed dish should be checked. In general, perishable food should be kept below 4°C. After Hours To conserve power, the refrigeration should be turned off after hours or at night.
  • Page 14: Storage And Display Basics

    Storage and Display Basics GN SERIES REFRIGERATED WELL OPERATION Food In general, perishable food should be kept below 4°C. Temperature The well MUST have reached its working temperature, before food is loaded. Food MUST be pre-chilled to the required temperature, before it is placed in the display dishes.
  • Page 15: Trouble Shooting

    TROUBLE SHOOTING FAULT POSSIBLE CAUSE REMEDY The mains isolating switch on Turn isolating switch circuit the wall, circuit breaker or fuses breaker or fuses on are off at the power board Well does not operate/start High condenser temperature Clean condenser and radiator The power switch on the cabinet Turn the power switch ON is OFF...
  • Page 16: Cleaning

    CLEANING Cautions GN SERIES REFRIGERATED WELL CLEANING Power ALWAYS TURN THE POWER SUPPLY OFF BEFORE CLEANING. Water Unless the well is connected to a drain, do not use a lot of water to clean the inside. Exterior GN SERIES REFRIGERATED WELL CLEANING Metal Surfaces Stainless steel surfaces should be cleaned with hot soapy water or a good...
  • Page 17: Interior

    Interior GN SERIES REFRIGERATED WELL CLEANING Cabinet Well Layout Deck Trays and First remove the gastronorm dishes, support rails and deck trays. Dishes Air Louvers Lift up the air louvers, at an angle, to disengage them from the slotted brackets. When replacing the louvers, slide them into the slots, with...
  • Page 18: Stainless Steel Items

    Interior cont. GN SERIES REFRIGERATED WELL - CLEANING Stainless Steel The well, supports, grills and stainless steel Items dishes should be cleaned with hot soapy water. Do not use abrasive pads or cleaners, as these may damage surfaces. Small stainless steel parts may be cleaned in a dishwasher.
  • Page 19: Removal Of Fan Deck

    Interior cont. GN SERIES REFRIGERATED WELL - CLEANING Removal of Fan If you wish to remove the fan deck, unplug Deck the power supply connector. The complete fan deck can then be lifted out. Temperature Take care not to damage or move the Probes temperature probes, when cleaning the cooling fins.
  • Page 20: Cleaning Routines

    Cleaning Routines GN SERIES REFRIGERATED WELL CLEANING Schedules Regular cleaning schedules are required to maintain optimum performance. Failure to carry out routine cleaning/servicing schedules will void the warranty on the refrigeration equipment. Louvers Use a vacuum cleaner to keep all ventilation louvers, in the joinery and the well base assembly, free of dust and fluff.
  • Page 21: Installation

    INSTALLATION Regulations GN SERIES REFRIGERATED WELL INSTALLATION Compliance It is very important that your drop-in refrigerated well assembly is installed with Local correctly and that the operation is correct before use. Installation must comply Requirements with local electrical, health & safety and hygiene requirements. Setting Up GN SERIES REFRIGERATED WELL INSTALLATION...
  • Page 22: Power Supply

    Setting Up cont. GN SERIES REFRIGERATED WELL - INSTALLATION Power Supply Before connecting to the power supply, check that the local supply is correct to that shown on the rating plate, located on the side of the well. Isolation If the well is not connected by a plug and socket, but is hard wired to the mains supply, a means of isolation must be provided.
  • Page 23: Control Panel Mounting

    Setting Up cont. GN SERIES REFRIGERATED WELL - INSTALLATION Control Panel When delivered, the panel is mounted on the base Mounting assembly. It is secured by six screws, passing through slots in the base chassis. If this location is suitable, loosen the screws and slide the panel forward to mate with the joinery cut-out.
  • Page 24: Servicing

    SERVICING Control Gear GN SERIES REFRIGERATED WELL SERVICING Location The control gear is located inside the control panel assembly. A miniature circuit breaker, MCB, protects the low power circuits and the power feed to the optional lighting gantry. Mains Lead GN SERIES REFRIGERATED WELL SERVICING Lead...
  • Page 25: Louver Panels

    Refrigeration cont. GN SERIES REFRIGERATED WELL - SERVICING Louver Panels All louvered panels should be kept free of dust by regular vacuuming, so that airflow is not restricted. Similarly, louvers in the joinery must also be kept clean. Condenser For efficient refrigeration performance, the condenser Radiator radiator must be kept clean.
  • Page 26: Temperature Regulator Xr40Cx

    Refrigeration cont. GN SERIES REFRIGERATED WELL - SERVICING Temperature Model XR40CX is a microprocessor based Regulator controller. XR40CX It is provided with three NTC or PTC probe inputs, the first one for temperature control, the second one, to be located onto the evaporator, to control the defrost termination temperature, the third one, optional, to connect to the HOT KEY terminals to signal a condenser...
  • Page 27 Refrigeration cont. GN SERIES REFRIGERATED WELL - SERVICING XR40CX Key FUNCTION Functions To display target set point; in programming mode it selects a parameter or confirm an operation (DEF) To start a manual defrost (UP): To see the max. stored temperature; in programming mode it browses the parameter codes or increases the displayed value (DOWN): To see the min stored temperature;...
  • Page 28 Refrigeration cont. GN SERIES REFRIGERATED WELL - SERVICING XR40CX Press and release the key. Min & Max Lo will be displayed followed by the minimum temperature recorded. Recorded Press the key again or wait 5s to restore the normal display. Temperature Press and release the key.
  • Page 29 Refrigeration cont. GN SERIES REFRIGERATED WELL - SERVICING XR40CX The The hidden menu includes all the parameters of the instrument. Hidden Menu TO ENTER THE HIDDEN MENU  Enter the Programming mode by pressing the keys for 3s, (the °C or °F LED starts blinking).
  • Page 30: Fpg Settings

    Refrigeration cont. GN SERIES REFRIGERATED WELL - SERVICING FPG Settings Note that the following settings are Dixell factory defaults. Refer to the Specification section for the correct FPG settings for your cabinet. Dixell Default Label Name Range Default Setting Settings Set point LS÷...
  • Page 31 Refrigeration cont. GN SERIES REFRIGERATED WELL - SERVICING Label Name Range Default Setting Dixell Default Settings cont. Differential for temperature alarm recovery (0,1 °C÷25,5°C) (1 °F÷45°F) Temperature alarm delay 0 ÷ 255 min Delay of temperature alarm at start up 0 ÷...
  • Page 32 Refrigeration cont. GN SERIES REFRIGERATED WELL - SERVICING XR40CX Message Cause Outputs Alarm Signals Room probe failure Compressor output acc. to par. Con and COF Evaporator probe failure Defrost end is timed Third probe failure Outputs unchanged Fourth probe failure Outputs unchanged Maximum temperature alarm Outputs unchanged.
  • Page 33: Optional Acr Assembly

    Optional ACR Assembly GN SERIES REFRIGERATED WELL SERVICING Condensate The automatic condensate removal, Disposal ACR system consists of a water tray, a water level detector and a boil-off element with an over temperature cut- out. If the element fails, it may be replaced by springing it from the mounting bracket.
  • Page 34: Specifications

    SPECIFICATIONS Mechanical GN SERIES REFRIGERATED WELL SPECIFICATIONS CABINET MODEL IN-GNC03 IN-GNC04 IN-GNC05 IN-GNC06 Height mm Width mm 1320 1660 2000 2340 Depth mm Dry Weight 130 kg 140 kg 160 kg 190 kg Well Material Stainless Steel Drain tube diameter 19 mm Display Area 0.53 m...
  • Page 35: Controller Settings

    Controller Settings GN SERIES REFRIGERATED WELL SPECIFICATIONS Changes from The following table specifies the controller settings which differ from the Dixell Dixell Defaults default values. Parameters not listed in this table should remain at the default values specified in the XR40CZ Parameters listed in the Servicing section. XR40CX Settings Settings for Models Units/Range...
  • Page 36: Compliance

    N (16° - 32°C) Improvements GN SERIES REFRIGERATED WELL SPECIFICATIONS Ongoing FPG reserves the right to change specifications and construction, as part of Development ongoing product improvement. Part No.21967 Rev. M June 2017 - 36 - Refrigerated Well GN Series...
  • Page 37: Electrical Circuit Diagrams

    ELECTRICAL CIRCUIT DIAGRAMS Model: IN-GNC03 3 Bay Refrigerated Drop-in Well Assembly Model: IN-GNC03 (Remote) 3 Bay Refrigerated Drop-in Well Assembly IN-GNC03/4/5/6 - 37 - © Future Products Group...
  • Page 38: Model: In-Gnc04

    ELECTRICAL WIRING DIAGRAMS, Continued Model: IN-GNC04 4 Bay Refrigerated Drop-in Well Assembly Model: IN-GNC05 5 Bay Refrigerated Drop-in Well Assembly Part No.21967 Rev. M June 2017 - 38 - Refrigerated Well GN Series...
  • Page 39: Model: In-Gnc05 (Remote)

    ELECTRICAL WIRING DIAGRAMS, Continued Model: IN-GNC05 (Remote) 5 Bay Refrigerated Drop-in Well Assembly Model: IN-GNC06 6 Bay Refrigerated Drop-in Well Assembly IN-GNC03/4/5/6 - 39 - © Future Products Group...
  • Page 40: Spare Parts

    When ordering spare parts, it is important to quote the Serial Number printed on Serial Number the label fixed to the control panel. This serial number will enable FPG to trace details of the build specification of your particular assembly, and hence ensure that spare parts are fully compatible.
  • Page 41: Mechanical Drawings

    MECHANICAL DRAWINGS Dimensions GN SERIES REFRIGERATED WELL MECHANICAL DRAWINGS IN-GNC03 IN-GNC04 IN-GNC03/4/5/6 - 41 - © Future Products Group...
  • Page 42: In-Gnc05

    IN-GNC05 IN-GNC06 Part No.21967 Rev. M June 2017 - 42 - Refrigerated Well GN Series...
  • Page 43: Bench Cut-Outs

    Bench Cut-outs GN SERIES REFRIGERATED WELL MECHANICAL DRAWINGS Over Mount Installation IN-GNC03/4/5/6 - 43 - © Future Products Group...
  • Page 44: Flush Mount Installation

    Flush Mount Installation Part No.21967 Rev. M June 2017 - 44 - Refrigerated Well GN Series...
  • Page 45: Under Mount Installation

    Under Mount Installation IN-GNC03/4/5/6 - 45 - © Future Products Group...
  • Page 46: Control Panel Mounting

    Control Panel Mounting GN SERIES REFRIGERATED WELL MECHANICAL DRAWINGS Over Mounting Flush Mounting Under Mounting Part No.21967 Rev. M June 2017 - 46 - Refrigerated Well GN Series...
  • Page 47: Ventilation Requirements

    Ventilation Requirements GN SERIES REFRIGERATED WELL MECHANICAL DRAWINGS Basic Air Flow IN-GNC03/4/5/6 - 47 - © Future Products Group...
  • Page 48: Side Louver Option

    Side Louver Option Toe Kick Vent Option Part No.21967 Rev. M June 2017 - 48 - Refrigerated Well GN Series...
  • Page 49 IN-GNC03/4/5/6 - 49 - © Future Products Group...
  • Page 50 Part No.21967 Rev. M June 2017 - 50 - Refrigerated Well GN Series...
  • Page 51 IN-GNC03/4/5/6 - 51 - © Future Products Group...
  • Page 52 Part No.21967 Rev. M June 2017...

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