Toro 41323 Installation Instructions Manual
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Toro 41323 Installation Instructions Manual

Toro 41323 Installation Instructions Manual

Boom kit, 2004 through 2009 multi pro 1200, 1250, and 5700-d
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Boom Kit
2004 through 2009 Multi Pro
Model No. 41323—Serial No. 315000001 and Up
This product contains a chemical or chemicals known to the State of California to
WARNING
This kit requires parts to be welded to the frame. Welding can expose you to a number of hazards,
including toxic fumes, smoke, dust, burns, fires, explosions, electric shock, radiation, noise, and heat
stress, which can cause serious injury and death.
• Ensure that the person performing the welding is adequately trained to do so.
• Ensure that the area is adequately ventilated and that suitable fire-extinguishing equipment is readily
available.
• Weld in a fire-safe workplace. Weld behind fire-safe barriers or curtains and on concrete or other
fire-safe flooring. Remove or protect all combustibles from ignition sources.
• Wear proper protective clothing when welding, such as fire-retardant coveralls. Protect your hands with
leather gauntlet gloves. Wear high-top leather shoes, preferably safety shoes.
• Protect your eyes when welding. A welding helmet or hand shield with filter plate and cover plate is
mandatory to protect the eyes while welding. Wear transparent goggles or safety glasses at all times.
Note: Determine the left and right sides of the machine from the normal operating position.
This product complies with all relevant European directives. For details, please see the Declaration of Incorporation (DOI) at
the back of this publication.
Note: The following procedure, at times, will require 2 people to perform. An overhead hoist can be used as well.
Note: For more information on how to install this kit, refer to the Parts Catalog and the Service Manual.
Note: The installation of existing sprayer kits (Foam Marker Kit, Hose Reel Kit, etc.) to the newly modified boom system may
require additional parts or updated kits. Contact your Authorized Toro Dealer for additional information.
© 2015—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
WARNING
CALIFORNIA
Proposition 65 Warning
cause cancer, birth defects, or reproductive harm.
Register at www.Toro.com.
®
1200, 1250, and 5700-D
Original Instructions (EN)
All Rights Reserved *3393-447* A
Printed in the USA
Form No. 3393-447 Rev A
Installation Instructions

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Summary of Contents for Toro 41323

  • Page 1 Note: For more information on how to install this kit, refer to the Parts Catalog and the Service Manual. Note: The installation of existing sprayer kits (Foam Marker Kit, Hose Reel Kit, etc.) to the newly modified boom system may require additional parts or updated kits. Contact your Authorized Toro Dealer for additional information. © 2015—The Toro® Company Register at www.Toro.com.

  • Page 2: Safety And Instructional Decals

    Safety Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 114-9576 1. Pinch point, hand—keep hand away from hinge. Installation Loose Parts Use the chart below to verify that all parts have been shipped.

  • Page 3: Preparing The Machine

    Procedure Description Qty. Center boom assembly Boom transport cradle Bolt (3/8 x 1-1/4 inches) Spacer Locknut (3/8 inch) Flange bolt (1/2 x 1-1/4 inches) Install the boom assembly. Flange nut (1/2 inch) Left boom extension Right boom extension Extension boom supply hose Center boom supply hose Hose clamp Connect the boom hoses.
  • Page 4 Removing the Installed Boom System No Parts Required Procedure Prepare the boom assembly for removal by securing it with an overhead hoist. Use the following instructions to allow the assembly to be removed in whole. Figure 1 1. Disconnect the negative battery cable. 1.
  • Page 5 Installing the Weld Plates Parts needed for this procedure: Weld plate Bolt (1/2 x 1 inch) Jam nut (1/2 inch) Procedure Note: This procedure applies to earlier machines. Newer Figure 4 machines have factory-installed weld nuts. 1. Line up a weld plate with the end of the frame (Figure 1.

  • Page 6: Installing The Electrical Harness

    8. Use cable ties to secure the wiring harness to the existing wiring in the seat compartment and along the frame. 9. Install the seat and console components as follows: Installing the Electrical A. Install the console while lifting the control panels Harness up through the openings in the console assembly.
  • Page 7 B. For 5700 turf sprayers, insert the boom until the roll pin that you previously installed stops against the frame. For all machines, retain each boom upright with a bolt Installing the New Boom (1/2 x 1 inch) in the weld nut or the weld plate that you previously installed, and secure the bolt with a jam Uprights nut (1/2 inch).
  • Page 8 Removing the Valve Assembly from 5700 Turf Sprayers 1. Remove the hose clamps securing the boom supply hoses from the valve assembly. 2. Remove the boom supply hoses from the valve Transferring the Valve assembly. Assembly (1250 and 5700 Note: Remove the boom supply hoses with caution. The hose can retain fluid, which may contain chemicals.
  • Page 9 5. Connect the electrical connections from the main wiring harness that you previously disconnected from the valve assembly. Installing the Valve Assembly on 5700 Turf Sprayers 1. Install the lower crossbar that you removed from the old boom uprights using the existing fasteners (Figure 10).
  • Page 10 Installing the Boom Assembly Parts needed for this procedure: Center boom assembly Boom transport cradle Bolt (3/8 x 1-1/4 inches) Spacer G009746 Locknut (3/8 inch) Figure 13 Flange bolt (1/2 x 1-1/4 inches) Right side boom frame upright shown Flange nut (1/2 inch) 1.
  • Page 11 Note: Use the hose clamps to secure the hose to the 7. Install the extension boom to the center boom at the hinge plate using the 4 bolts, 4 washers, and 4 nuts that hose barbs in the boom extensions. Secure the boom you removed in step as shown in Figure...

  • Page 12: Completing The Setup

    4. Move the booms into the transport “X” position; refer Operating the Booms (page 13). Checking the Boom Hinge Springs Adjusting the Booms to Level No Parts Required No Parts Required Procedure Procedure Important: Operating the spray system with the boom 1.

  • Page 13: Operation

    Operation • The Parts Catalog for this kit • The Operation, Maintenance, and Troubleshooting sections of these Installation Instructions Operating the Booms The boom lift switches on the sprayer control panel allows you to move the booms between the transport position and the spray position without leaving the operator's seat.

  • Page 14: Maintenance

    Maintenance Greasing the Actuator Rod Bearings Greasing the Boom Hinges Service Interval: Every 400 hours/Yearly (whichever comes first)—Grease the actuator rod bearings. Service Interval: Every 100 hours—Lubricate the boom hinges. Grease Type: #2 general-purpose lithium-based grease Important: If the boom hinge is washed with water, 1.
  • Page 15 (0.085 to 0.100 inch), you may wish to bleed the air from the hydraulic oil; refer to the Service Manual for instructions on how to bleed air from the actuators or contact an Authorized Toro Service Distributor. 4. Repeat the procedure for the opposing boom. G023317 Figure 20 2.
  • Page 16 3. When you recover the original position of the actuator, 9. Install the pivot pin and secure it with the bolt and the close the manual relief valve. nut that you removed previously. Note: Torque the valve to 150 to 285 N-cm (13.2 to Repeat steps through for each boom.

  • Page 17: Troubleshooting The Spray System

    Troubleshooting Troubleshooting the Spray System Problem Possible Cause Corrective Action A boom section does not spray. 1. The electrical connection on the boom 1. Turn the valve off manually. Disconnect valve is dirty or disconnected. the electrical connector on the valve and clean all leads, then reconnect it.
  • Page 18 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.
  • Page 19 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 20 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

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