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QPC QSEAL PLUG Customer Assembly Instructions

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CUSTOMER ASSEMBLY
INSTRUCTIONS
THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY
OF QPC FIBER OPTIC. ANY REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF QPC FIBER OPTIC IS PROHIBITED.
Document:
CAI-QSP-01
Release Date:
8/14/2019
QPC Fiber Optic, LLC
27612 El Lazo Road, Laguna Niguel, CA 92677
CAI-QSP-01: QSeal Plug Customer Assembly Instructions
QSEAL PLUG
DOCUMENT:
REVISION:
REVISION DATE:
QPC CONFIDENTIAL
Revision:
Revision Date:
www.qpcfiber.com
Ph: (949) 361-8855
Page 1 of 9
CAI-QSP-01
0
8/14/2019
0
--/--/----

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Summary of Contents for QPC QSEAL PLUG

  • Page 1 REVISION DATE: 8/14/2019 QPC CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF QPC FIBER OPTIC. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF QPC FIBER OPTIC IS PROHIBITED. Document: CAI-QSP-01 Revision:...

  • Page 2: Main Components

    CAI-QSP-01: QSeal Plug Customer Assembly Instructions SCOPE This document will describe the Assembly Instructions for the QPC QSeal Plug Connector in the 2- Channel and 4-Channel configurations. MAIN COMPONENTS OPTIONAL METAL BACKSHELL BACKSHELL RUBBER STRAIN RELIEF & METAL BACKSHELL GRIP w/ DUST COVER...

  • Page 3: Tool List

    CAI-QSP-01: QSeal Plug Customer Assembly Instructions TOOL LIST TK-060 QPC Cable and Connector Prep Tool Kit – (Equivalent tools may be used) PT-062 Miller Kevlar Scissors (Carbon Molybdenum & Vanadium Steel Blade) PT-500 Precise-Control .050” Screwdriver (1.27mm) Hex PT-501 Precise-Control Screwdriver, 1/16" Hex PT-503 Precise-Control Screwdriver, 5/64"...
  • Page 4 CAI-QSP-01: QSeal Plug Customer Assembly Instructions CABLE PREPARATION Slide the components onto the cable in the following order as seen in the image to the right: For Rubber Grip Backshell: 1. Backshell 2. Seal 3. Strain Relief Note: The Strain Relief has 3 set screws loosely installed.
  • Page 5 CAI-QSP-01: QSeal Plug Customer Assembly Instructions STRIP CABLE Strip cable jacket approximately 6” (152 mm) from end and place Crimp Support over fiber and Kevlar so that it stops at the end of the jacket. Bend Kevlar back over the Crimp Support. Slide second Crimp over Kevlar and Crimp Support and secure with tape for crimping after termination and polishing.
  • Page 6 CAI-QSP-01: QSeal Plug Customer Assembly Instructions 4-Channel Stripping Length Diagram CRIMP TO CABLE Remove tape after polishing the Fiber Optic Termini. Use Kevlar Scissors PT-062 to remove any excess Kevlar that is sticking out from the Crimp. Setup the Hydraulic Crimping tool PT-540 with the Die Set PT-541.
  • Page 7 CAI-QSP-01: QSeal Plug Customer Assembly Instructions POPULATE THE INSERT Insert the Fiber Optic Termini through the back and out the side windows of the Spacer as seen in the image to the right. Tweezers may help guide the Fiber Optic Termini into position.
  • Page 8 CAI-QSP-01: QSeal Plug Customer Assembly Instructions Apply Loctite 243 on the Socket Head Cap Screw threads per manufacturer’s instructions or equivalent may be used and screw the Insert onto the Spacer using Hex Driver PT-503. Use Torque Driver PT-590 with Hex Bit 5/64” PT-599 and torque the Socket Head Cap Screw(s) to the values in the above Torque Table.

  • Page 9: Final Assembly

    CAI-QSP-01: QSeal Plug Customer Assembly Instructions FINAL ASSEMBLY Place the Insert end into the Body Assembly. The tabs on the Spacer should engage with the slots on the Body Assembly. Slide the Backshell into position and tighten by hand onto the Body Assembly making sure that the Spacer does not turn relative to the Body.

  • Page 10: Cable Preparation

    DOC. NUMBER REV. PROPRIETARY AND CONFIDENTIAL D50072 THE INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND THE SOLE PROPERTY OF QPC FIBER CHECKED OPTIC. ANY REPORDUCTION IN PART DRAWN DIMENSIONS ARE IN MM. OR AS A WHOLE OR DISCLOSURE OF CONTENT WITHOUT THE WRITTEN QPC Fiber Optic, Inc.
  • Page 11 DOC. NUMBER REV. PROPRIETARY AND CONFIDENTIAL D50073 THE INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND THE SOLE PROPERTY OF QPC FIBER CHECKED OPTIC. ANY REPORDUCTION IN PART DRAWN DIMENSIONS ARE IN MM. OR AS A WHOLE OR DISCLOSURE OF CONTENT WITHOUT THE WRITTEN QPC Fiber Optic, Inc.

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