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QPC QMini Customer Assembly Instructions

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QMini Plug Connector
Customer Assembly Instructions
THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY
WITHOUT THE WRITTEN PERMISSION OF QPC FIBER OPTIC IS PROHIBITED.
Document:
CAI-QMINP-01
Release Date:
12/08/2014
QPC Fiber Optic, LLC
27612 El Lazo Road, Laguna Niguel, CA 92677
CAI-QMINP-01 - QMini Plug Connector Customer Assembly Instructions
DOCUMENT:
REVISION:
REVISION DATE:
QPC CONFIDENTIAL
OF QPC FIBER OPTIC. ANY REPRODUCTION IN PART OR AS A WHOLE
Revision Date:
www.qpcfiber.com
Ph: (949) 361-8855
CAI-QMINP-01
10/14/2019
Revision:
14
10/14/2019
Page 1 of 9
14

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Summary of Contents for QPC QMini

  • Page 1 REVISION DATE: 10/14/2019 QPC CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF QPC FIBER OPTIC. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF QPC FIBER OPTIC IS PROHIBITED. Document: CAI-QMINP-01 Revision:...

  • Page 2: Optional Components

    CAI-QMINP-01 - QMini Plug Connector Customer Assembly Instructions SCOPE This document will describe the Assembly Instructions for the QPC QMini Plug Connector. COMPONENTS STRAIN RELIEF & COUPLING RING BACKSHELL WITH PLUG BODY SET SCREWS RUBBER GRIP DUST COVER BEND LIMITER...

  • Page 3: Tool List

    Torque-Measuring Screwdriver, Hex Drive, 2.5 to 11.5 in.-lbs. Adjustable Torque PT-591 4" Drill Press Vise with 2 x Machined Plastic Jaws with Groove TK-046 QPC QMini Tool Kit – (Equivalent tools may be used) PT-392 QMini Torque Fixture (Plug Only)
  • Page 4 CAI-QMINP-01 - QMini Plug Connector Customer Assembly Instructions CABLE PREPARATION For cables that have an outer diameter of 3.6mm – 7.5mm, slide parts over cable in the following order: 1. Label (if applicable) 2. Bend Limiter 3. Backshell 4. Cable Seal 5.
  • Page 5 CAI-QMINP-01 - QMini Plug Connector Customer Assembly Instructions STRIP CABLE Strip cable jacket approximately 4” (100 mm) from end and place Crimp Support over fiber and Kevlar as shown in the Stripping Length Diagram located at the end of this assembly instruction. Bend Kevlar back over the Crimp Support.
  • Page 6 CAI-QMINP-01 - QMini Plug Connector Customer Assembly Instructions CRIMP TO CABLE Remove tape after polishing the Fiber Optic Termini. Use Kevlar Scissors PT-062 to remove any excess Kevlar that is sticking out from the Crimp. Setup the Hydraulic Crimping tool PT-540 with the Die Set PT- 541.
  • Page 7 CAI-QMINP-01 - QMini Plug Connector Customer Assembly Instructions POPULATE THE INSERT Insert the Fiber Optic Termini into the back of the Insert Cavities. Place the Termini Retainer Plate between the 900 µm fibers making sure that the springs are between the Fiber Optic Termini and Termini Retainer Plate.

  • Page 8: Final Assembly

    Body. The seal should be visible around the Insert. Slide the Wave Spring and Strain Relief into place. Place onto the QMini Torque Fixture PT-392. Hand tighten the Strain Relief while on the Torque Fixture so that the fibers do not get twisted or kinked. Torque the Strain Relief using the Adjustable Crowfoot Wrench PT-536 with the Dial Torque-Measuring Wrench PT-506 to the values in the above Torque Table.
  • Page 9 CAI-QMINP-01 - QMini Plug Connector Customer Assembly Instructions Slide the Washer and Cable Seal to the base of the Strain Relief. Slide the Coupling Ring over the Strain Relief and Connector Body. Place the Plug on the Torque Fixture and hand-tighten the Coupling Ring.

  • Page 10: Cable Preparation

    PROPRIETARY AND CONFIDENTIAL D50040 THE INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND THE SOLE PROPERTY OF QPC FIBER CHECKED OPTIC. ANY REPORDUCTION IN PART DRAWN E N G I N E E R E D F I B E R O P T I C S O L U T I O N S OR AS A WHOLE OR DISCLOSURE OF DIMENSIONS ARE IN INCH [MM].
  • Page 11 PROPRIETARY AND CONFIDENTIAL D50040 THE INFORMATION CONTAINED IN THIS DRAWING IS CONFIDENTIAL AND THE SOLE PROPERTY OF QPC FIBER CHECKED OPTIC. ANY REPORDUCTION IN PART DRAWN E N G I N E E R E D F I B E R O P T I C S O L U T I O N S OR AS A WHOLE OR DISCLOSURE OF DIMENSIONS ARE IN INCH [MM].

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