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Summary of Contents for FCI HT-0095
- Page 1 HT-0095 Mini PV Receptacles 22-32 AWG Crimping Hand Tool Tool P/N HT-0095 FCI MANUAL P/N 415988-001 FCI Electronics Manual Part No. 415988-001 Issued: (03/12/99) Page 1 of 18 Rev. 05/18/06 EC V06-0481 Revision C PDM: Rev:C Released STATUS: Printed: Feb 09, 2009...
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Page 2: Hand Tool Illustration
HT-0095 FCI Electronics Manual Part No. 415988-001 Issued: (03/12/99) Page 2 of 18 Rev. 05/18/06 EC V06-0481 Revision C PDM: Rev:C Released STATUS: Printed: Feb 09, 2009... -
Page 3: Table Of Contents
Hand Tool Repair Policy .................... 17 Recommended Spare Parts ..................17 Reference Documents Form # E-3246--Hand Tool Warranty Form # E-3247--FCI Electronics Address List TA –75 Latch Housing Mini PV Crimp/Appl. Data TA-146 Discrete Wire Mini PV Crimp/Appl. Data FCI Electronics Manual Part No. -
Page 4: Introduction
The top group consists of those parts, which remain stationary with the frame. The bottom group contains those parts, which move with the lever. The HT-0095 is equipped with tooling for crimping two different ranges of wire sizes. These are identified as "A" and "B" on a plate affixed to the hand tool frame. -
Page 5: Principles Of Operation
Applications ………………………………….1.75 mm (0.069 in.) Max. Mini PV™ Receptacles: • Loose Piece ………………………………….22-32 AWG NOTE: Loose piece terminals have different part numbers than reeled terminals. FCI Electronics Manual Part No. 415988-001 Issued: (03/12/99) Page 5 of 18 Rev. 05/18/06 EC V06-0481... -
Page 6: Operation
If the terminal and the tooling are not compatible, damage to the tooling could result. If you wish to use a terminal with a part number other than the one that was ordered for the HT-0095, check with your distributor or with FCI Electronics to be sure that the new terminal number is compatible with your hand tool. -
Page 7: Terminal Inspection
• Check that all wire strands were crimped within the wire barrel. • Check that the edge of the wire insulation lies between the insulation and wire barrel. • Check that the bell mouth(s) were formed correctly. FCI Electronics Manual Part No. 415988-001 Issued: (03/12/99) Page 7 of 18 Rev. - Page 8 “Specifications” on page 5, refer to the section for proper adjustment procedures of crimp height on page 15. Figure 5. Measuring Crimp Height of Terminal FCI Electronics Manual Part No. 415988-001 Issued: (03/12/99) Page 8 of 18 Rev.
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Page 9: Troubleshooting
Wire size or insulation diameter is Refer to section “Specifications” for barrel. incorrect for the terminal being used. correct insulation diameter requirements. FCI Electronics Manual Part No. 415988-001 Issued: (03/12/99) Page 9 of 18 Rev. 05/18/06 EC V06-0481 Revision C... -
Page 10: Parts Replacement Procedure
(see Figure 7). Then remove the anvil holder assembly. Figure 7 3. Remove the cap screw(s) and defective anvil(s) from the anvil holder assembly (see Figure 8). Figure 8 FCI Electronics Manual Part No. 415988-001 Issued: (03/12/99) Page 10 of 18 Rev. -
Page 11: Anvil Installation
3. Reinstall the anvil holder onto the hand and tighten the attaching cap screw. CAUTION To prevent the anvils from being damaged during alignment, place a piece of paper, plastic bag material, or cellophane over the anvils. FCI Electronics Manual Part No. 415988-001 Issued: (03/12/99) Page 11 of 18 Rev. -
Page 12: Wire And Insulation Barrel Crimpers And Tonker Removal
3. Remove the two-tonker spring’s (19) and the two springs guide’s (20) from the hand tool frame. This can be accomplished by tilting the hand tool down. 4. Remove the two 4-40 cap screws (9) that secure the crimper holder (1). FCI Electronics Manual Part No. 415988-001 Issued: (03/12/99) Page 12 of 18 Rev. -
Page 13: Wire And Insulation Barrel Crimpers And Tonker Installation
Prior to removal, note the position of the guide pins (15) in the anvil holder, so that they can be repositioned as they were before removal: the flat on the guide pin must face the setscrew (12) in the anvil holder (4). FCI Electronics Manual Part No. 415988-001 Issued: (03/12/99) Page 13 of 18 Rev. -
Page 14: Holding Pin Installation
(4) onto the flats of the guide pins (15). 5. Crimp a terminal to a proper-sized wire, and inspect the terminal as described in Section II, paragraph B. FCI Electronics Manual Part No. 415988-001 Issued: (03/12/99) Page 14 of 18 Rev. -
Page 15: Crimp Height Adjustment
(see Figure 14). Then rotate the collar about 5 degrees counterclockwise to increase crimp height or clockwise to decrease crimp height. NOTE: A 5-degree rotation of the adjusting collar will change the crimp height 0.002-inch. FCI Electronics Manual Part No. 415988-001 Issued: (03/12/99) Page 15 of 18 Rev. -
Page 16: Spare Parts
825 Old Trail Road Etters, PA. 17319-9769 Phone Toll Free 1-800-237-2374 Please provide the description of the part, FCI part number (if specified), and quantity desired, and also the hand tool model and serial number. FCI Electronics Manual Part No. 415988-001... -
Page 17: Hand Tool Repair Policy
800-237-2374 to obtain a Return Material Authorization number (RMA), shipping instructions and the current cost of repair. FCI will repair the hand tool and return it to you by the fastest means possible. Parts List for Figure 15. HT-95 Hand Tool Parts Index Part No. - Page 18 Figure 15. HT-95 Hand Tool Parts FCI Electronics Manual Part No. 415988-001 Issued: (03/12/99) Page 18 of 18 Rev. 05/18/06 EC V06-0481 Revision C PDM: Rev:C Released STATUS: Printed: Feb 09, 2009...
- Page 19 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: FCI / Amphenol HT-0095...