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Sealer Sales CBS-880 Series Instruction Manual

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C
Continuous Band Sealer Instruction Manual
Distributed By:
Version 2.6
Last Updated: 2/13/2019

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Summary of Contents for Sealer Sales CBS-880 Series

  • Page 1 Continuous Band Sealer Instruction Manual Distributed By: Version 2.6 Last Updated: 2/13/2019...
  • Page 2 For permission requests, write to the publisher, addressed “Attention: Permissions Coordinator,” at the address below. Sealer Sales, Inc. 8820 Baird Avenue Northridge, Ca 91324 www.sealersales.com...
  • Page 3 No part of this manual may be duplicated, reproduced, stored in a retrieval system, translated, transcribed, or transmitted in any form without the express prior written permission of Sealer Sales. C B S - 8 8 0...

  • Page 4: Table Of Contents

    T able of Contents Safety Instructions ................... 1 Introduction ...................... 3 Operating your Band Sealer ................8 Vertical Configuration Set-up ............... 15 Maintenance ....................20 Parts Diagram ....................22 Troubleshooting ..................... 37 Spare Parts List ....................39 Quality Control Testing ................. 40...

  • Page 5: Safety Instructions

    C B S - 8 8 0 I N S T R U C T I O N M A N U A L Safety Instructions WARNING! Below are general safety precautions and warnings that should be understood prior to setting up or operating your equipment. Read and fully understand all instructions and warnings prior to using this unit.
  • Page 6 C B S - 8 8 0 I N S T R U C T I O N M A N U A L  While machine is operating do not touch the heating and/or cooling blocks. Blocks will be extremely hot and may burn your hands.

  • Page 7: Introduction

    C B S - 8 8 0 I N S T R U C T I O N M A N U A L Introduction CBS-880 is equipped with an electronic temperature controller and variable speed conveyor to seal all types of thermoplastic materials (PP, PE, stand up pouches, gusseted bags, moisture barrier bags, etc.).
  • Page 8 C B S - 8 8 0 I N S T R U C T I O N M A N U A L How Does the CBS-880 Work? Basic Principles CBS-880 is comprised of a stainless steel frame, speed adjusting mechanism, sealing CBS-880 is easy to use.
  • Page 9 C B S - 8 8 0 I N S T R U C T I O N M A N U A L Figure 2. Vertical Band Sealer (1) Conveyor Table, (2) Driving Roller, (3) Conveyor Belt, (4) Fixed Bracket, (5) Slip Bracket, (6) Safety Cover, (7) Adjusting Knob for Embossing Roller, (8) Housing, (9) Circuit Breaker, (10) Control Panel, (11) Feed Opening, (12) Fastening Knob, (13) Worktable, (14) Adjusting Knob for Conveyor Belt, (15) Tightening Nut, (16) Transverse Tightening Knob for Conveyor Table, (17) Conveyor Support, (18) Vertical Shaft, (19) Gimbel Assembly, (20) Umbrella Gear Shaft...
  • Page 10 C B S - 8 8 0 I N S T R U C T I O N M A N U A L Getting to Know your Band Sealer...
  • Page 11 C B S - 8 8 0 I N S T R U C T I O N M A N U A L Electrical Circuit Diagram Figure 4. Electrical Circuit Diagram. (QF1) Breaker, (SB1) Switch/Emergency Stop, (K1) Switch/On-Off, (K2) Switch/Seal, (K3) Switch/Fan, (MD) DC Motor, (FAN) Axial-Flow Fan, (THC1) Temperature Controller, (ST1) Thermocouple, (HE1) Heating Element, (W1) Potentiometer, (AP1) Speed-Regulating PCB...

  • Page 12: Operating Your Band Sealer

    If any parts are missing or appear to be damaged, please notify your distributor or Sealer Sales AND your freight company at once. To prevent damage to the band sealer, the band sealer body and conveyor are shipped disconnected. Please...
  • Page 13 C B S - 8 8 0 I N S T R U C T I O N M A N U A L Figure 5. Two flower shaped knobs are found under conveyor. 2. Loosen the screw on the drive shaft and insert the conveyor middle post (found on the conveyor table) to the drive shaft.
  • Page 14 C B S - 8 8 0 I N S T R U C T I O N M A N U A L 4. Adjust the conveyor position forwards or backwards. Refer to Figure 8 for knob adjustments. For vertical configuration only, adjust the height of the band sealer appropriate for your bag to be sealed.
  • Page 15 C B S - 8 8 0 I N S T R U C T I O N M A N U A L Operation Figure 9. Control Panel of CBS-880 1. Switch the circuit breaker (Figure 44 , Item #7) to the "On"...
  • Page 16 C B S - 8 8 0 I N S T R U C T I O N M A N U A L d. Wait until the PV temperature matches the SV temperature which should take approximately 5-10 minutes. 6.
  • Page 17 C B S - 8 8 0 I N S T R U C T I O N M A N U A L Installing the Embossing Wheel (Optional Feature) CBS-880 can be equipped with an optional embossing function. The embossing coder will continually emboss characters directly on your bag.
  • Page 18 C B S - 8 8 0 I N S T R U C T I O N M A N U A L Sealing & Printing Optimization 1. Sealing performance can be adjusted with the sealing temperature and sealing speed. The higher the speed the less exposure the material and therefore a higher temperature will be required to seal the material.

  • Page 19: Vertical Configuration Set-Up

    C B S - 8 8 0 I N S T R U C T I O N M A N U A L Vertical Configuration Set-Up To use the CBS-880 in its vertical configuration, please follow the instructions below. If you purchased the CBS-880I horizontal band sealer and wish to use your band sealer in the vertical configuration, please order the conversion kit (Part # CBS-880-72) from your distributor.
  • Page 20 C B S - 8 8 0 I N S T R U C T I O N M A N U A L 3. Assemble the vertical stand as in the diagram below. 72c – Umbrella Gear Base 72b-R 72b-L 72b-R 72b-L...
  • Page 21 C B S - 8 8 0 I N S T R U C T I O N M A N U A L 5. Turn the umbrella gear over and remove the three screws/nuts. Keep screws aside for later. Figure 23.
  • Page 22 C B S - 8 8 0 I N S T R U C T I O N M A N U A L 7. Insert the vertical stand from step 3 into the conveyor support. Tighten both sides with screw and knob.
  • Page 23 C B S - 8 8 0 I N S T R U C T I O N M A N U A L Figure 31. Umbrella gear and the conveyor should be flush against each Figure 32. Set the three screws back on the umbrella gear. other.

  • Page 24: Maintenance

    C B S - 8 8 0 I N S T R U C T I O N M A N U A L Maintenance The following maintenance procedures should be followed to ensure the longevity of your CBS-880 band sealer.
  • Page 25 C B S - 8 8 0 I N S T R U C T I O N M A N U A L Turbocase Maintenance 1. Remove dust and clean motor at regular intervals. Avoid contact with alcohol, gasoline and benzene chemicals.

  • Page 26: Parts Diagram

    C B S - 8 8 0 I N S T R U C T I O N M A N U A L Parts Diagram To order spare parts, please use diagram and part #s below: Figure 34 – Spare Parts Diagram Overview Figure 36 –...
  • Page 27 C B S - 8 8 0 I N S T R U C T I O N M A N U A L...
  • Page 28 C B S - 8 8 0 I N S T R U C T I O N M A N U A L Figure 34. Spare Parts Diagram Overview...
  • Page 29 C B S - 8 8 0 I N S T R U C T I O N M A N U A L Figure 35. Spare Parts Diagram Overview Item Part # Quantity Description Comments CBS-880-44 feed opening CBS-880-13A spring for driven wheel seat CBS-880-13 upper driven wheel seat...
  • Page 30 C B S - 8 8 0 I N S T R U C T I O N M A N U A L Figure 36. Heating / Cooling Blocks...
  • Page 31 C B S - 8 8 0 I N S T R U C T I O N M A N U A L Figure 37. Heating / Cooling Blocks Item Part # Quantity Description Comments BS-9I stopping flake CBS-880-9-2 upper holding plate BS-9J hanger plate of copper block...
  • Page 32 C B S - 8 8 0 I N S T R U C T I O N M A N U A L Figure 38. Gears...
  • Page 33 C B S - 8 8 0 I N S T R U C T I O N M A N U A L Figure 39. Gears Item Part # Quantity Description Comments CBS-880-42a connection shaft CBS-880-40 transmission shaft Includes #3-6,#8-11 BS-35A connection board II Includes #3-6,#8-11...
  • Page 34 C B S - 8 8 0 I N S T R U C T I O N M A N U A L Figure 40. Conveyor Table...
  • Page 35 C B S - 8 8 0 I N S T R U C T I O N M A N U A L Figure 41. Conveyor Table Item Part # Description Quantity Comments CBS-880-1 conveyor belt Includes #2, 3, 4 BS-16 adjusting block for conveyor belt Includes #2, 3, 4...
  • Page 36 C B S - 8 8 0 I N S T R U C T I O N M A N U A L Figure 42. Motor / Turbocase Item Part # Description Quantity Comments CBS-880-29 110V DC motor Not shown. In motor. BS-29A motor brush CBS-880-30...
  • Page 37 C B S - 8 8 0 I N S T R U C T I O N M A N U A L...
  • Page 38 C B S - 8 8 0 I N S T R U C T I O N M A N U A L Figure 43. Sealer Body...
  • Page 39 C B S - 8 8 0 I N S T R U C T I O N M A N U A L Figure 44. Sealer Body Item Part # Description Quantity Comments Includes #1, #2 CBS-880-88-1 handle support Includes #1, #2 CBS-880-88-1 handle clamp...
  • Page 40 C B S - 8 8 0 I N S T R U C T I O N M A N U A L Figure 45. Umbrella Gear (only in CBS-880II units) Item Part # Description Quantity Comments Umbrella Gear Base - Parts #1-12 CBS-880-72c driving shaft I Umbrella Gear Base - Parts #1-12...

  • Page 41: Troubleshooting

    C B S - 8 8 0 I N S T R U C T I O N M A N U A L Troubleshooting Problem Possible Causes Solution Driving wheel shaft is not parallel to Adjust two adjusting screws on the adjusting block Sealing belt is off tracking.
  • Page 42 C B S - 8 8 0 I N S T R U C T I O N M A N U A L Problem Possible Causes Solution Motor runs at a high speed and Speed controller has malfunctioned Replace the speed controller (BS-52A) cannot be regulated Power, heater, and or fan switches 1.

  • Page 43: Spare Parts List

    C B S - 8 8 0 I N S T R U C T I O N M A N U A L Spare Parts List Spare Parts List Included with your band sealer are the following parts. Please note that spare parts included with your band sealer are subject to change without notice.

  • Page 44: Quality Control Testing

    C B S - 8 8 0 I N S T R U C T I O N M A N U A L Quality Control Testing Our band sealers are manufactured in a facility which is certified in accordance with ISO 9001:2008. In addition, we quality test all of our band sealers in our facility following a rigorous and exacting standards to ensure that the product you purchased is a high quality reliable machine.

This manual is also suitable for:

Cbs-880 iCbs-880 ii

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