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THK TSC Series Instruction Manual

Electrical actuator controller series stepper driver controller
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THK Electrical Actuator Controller Series
Stepper Driver Controller
TSC
INSTRUCTION MANUAL
No.6120-2(0)E

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Summary of Contents for THK TSC Series

  • Page 1 THK Electrical Actuator Controller Series Stepper Driver Controller INSTRUCTION MANUAL No.6120-2(0)E...

  • Page 2: Table Of Contents

    Table of Contents Introduction Acknowledgment― ―――――――――――――――――――――――― 1-2 About this manual――――――――――――――――――――――――― 1-2 How to use this product― ――――――――――――――――――――― 1-3 About product support― ― ――――――――――――――――――――― 1-3 About related instruction manuals―――――――――――――――――― 1-3 Product and company information― ― ―――――――――――――――― 1-3 Safety precautions About ranks of precautions――――――――――――――――――――― 1-4 About description of precautions―...
  • Page 3 Table of Contents External input and output (CN1) 3-13 Electrical specification―――――――――――――――――――――― 3-13 Signal name― ――――――――――――――――――――――――― 3-15 Pin assignment― ―――――――――――――――――――――――― 3-19 Optional I/O cable―――――――――――――――――――――――― 3-25 Overview Type of function mode――――――――――――――――――――――― 4-3 Selection by intended use― ―――――――――――――――――――― 4-3 Timing chart (Common to position move)― ― ――――――――――――― 4-4 Function modes 0, 2 and 3 Specify and execute STEP No.―...
  • Page 4 Table of Contents Operation mode MANUAL mode―――――――――――――――――――――――――― 5-5 AUTO mode― ―――――――――――――――――――――――――― 5-5 MANUAL mode switching― ―――――――――――――――――――― 5-5 Stop mode Invalid― ――――――――――――――――――――――――――――― 5-6 Auto servo OFF 1 (ASO 1)― ―――――――――――――――――――― 5-6 Auto servo OFF 2 (ASO 2)― ―――――――――――――――――――― 5-6 Auto servo OFF 3 (ASO 3)― ―――――――――――――――――――― 5-6 Full servo control (SERVO)―...
  • Page 5 Table of Contents Brake release 5-17 12-1 Release with switch― ―――――――――――――――――――――― 5-17 12-2 Release with external input and output― ― ――――――――――――― 5-17 General precautions 5-18 13-1 General precautions――――――――――――――――――――――― 5-18 Parameters 5-19 14-1 Parameter: Actuator information― ―――――――――――――――― 5-19 14-2 Parameter: Actuator operation settings― ――――――――――――― 5-19 14-3 Parameter: External interface―――――――――――――――――――...

  • Page 6: Introduction

    1. Introduction About this chapter This chapter describes the overview of the product. This chapter includes information that we want you to check and understand before working with the product. Introduction ………………… 1-1 This section includes intro- duction about the product 1-1.

  • Page 7: Acknowledgment

    ⿟ Drawings show representative examples, and may differ from your product. ⿟ Note that THK shall not be liable for any result incurred by applying this manual, regardless of the reason. ⿟ This manual can be applied to special types. However, the descriptions defined in the delivery specification drawings or the delivery specification documents of those special types should take precedence over this manual.

  • Page 8: How To Use This Product

    ･ Controller series Setup tool D-STEP ･ Controller series Digital operator TDO Product and company information To find the latest product and company information, we recommend you to periodically access our website. ⿟ Website URL: http://www.thk.com/ ⿟ Technical support website URL: https://tech.thk.com/...

  • Page 9: Safety Precautions

    1. Introduction Safety precautions About ranks of precautions This manual uses the classifications of "Danger," "Warning," and "Caution" for warning indications for safety matters. DANGER Erroneous handling may urgently cause death or serious injury to a person WARNING Erroneous handling may cause death or serious injury to a person CAUTION Erroneous handling may cause injury to a...

  • Page 10: Safety Precautions

    1. Introduction Safety precautions Safety precautions W A R N IN G CAUTION ⿟ While the actuator is operating or ⿟ Do not impact the product and operable, do not enter the working do avoid rough handling such as area of any moving part including throwing it.

  • Page 11: System Configuration

    1. Introduction System configuration System configuration diagram ⿟ The diagram below shows a representative example for using the economy series ES with the driver controller TSC. ⿟ Cables used for connecting the devices shown with ★ should be prepared by yourself. TDO(→*1) PC (D-STEP) (→...

  • Page 12: Flow Until Using The Product

    1. Introduction Flow until using the product ① Safety statement check → P.1-4 ② Safety check of the installation location 1. Safety check → P.2-8 ③ Installation check → P.2-9 to 2-11 ① Preparation of required devices → P.1-6 2. Preparation ②...
  • Page 13 2. Installation About this chapter This chapter describes how to check the package contents and to install it to the machine and facilities. This section is primarily intended for those in charge of installation of this product to a machine and facilities. This section describes the Check products ………………...

  • Page 14: Check Products

    2. Installation Check products WARNING ⿟For the combination of the driver Example of combination controller TSC and actuator, do not Actuator model: ES4-06-0300B-TS/35PL-D00-S3 use actuators with models other Prohibited than TSC. Driver controller model: TSC-015B-MOD-ES4-06-D Doing so may cause unexpected mo- tions, accidents or failures.

  • Page 15: Check The Package Contents Of Tsc

    2. Installation Check products Check the package contents of TSC 1-1-1 Check the model/type of the product Check the model indicated on the product label against the purchase information. Model number (See the following) Serial number TSC － 015 － B － MOD － ES6 － 06 － D － B ①...
  • Page 16 2. Installation Check products 1-1-2 Checking the type and number of accessories No cable is provided, so please separately prepare a cable. Type of parts Model number Qty. Driver controller * See the product label Current product Conventional product Power connector FK-MCP 1,5/7-ST-3,81 MPC300-38107 (PHOENIX CONTACT)

  • Page 17: Options

    A setup tool. This can be downloaded from our website free of charge. * Registration with the technical support is required to download. URL: https://tech.thk.com/ In addition, a PC communication cable is required to use D-STEP. For details, see the separate D-STEP Instruction Manual.

  • Page 18: Names Of Individual Parts And Functions

    2. Installation Check products Names of individual parts and functions 1-3-1 Driver controller TSC ⿟ Connectors for CN1 and CN5 are provided with this product. No cable is provided, so please separately prepare it. For CN1, an optional package with a cable is available. (→ P.2-5) (→ P.3-25) ⿟...

  • Page 19: Store And Dispose Of Products

    2. Installation Check products Store and dispose of products 1-4-1 For storage If the product is not used for a while, put the product with packing materials in a packaging box for transportation and store it in the following place: ⿟...

  • Page 20: How To Install

    2. Installation How to install Installation environment WARNING ⿟Do not put the product into fire to dispose of it. Doing so may lead the product to burst, generate noxious gas, or cause injury due to bursting. Caution – Flammable 2-1-1 Installation environment of the driver controller TSC Place it within a control panel that meets the following conditions: ⿟...

  • Page 21: Install Tsc

    2. Installation How to install Install TSC WARNING ⿟ The driver controller TSC must be ⿟ Install a safety device such as installed within the control panel a breaker for wiring to prepare Obligatory and operated with the door closed. against short-circuit of the wiring Caution - Electrical shock...
  • Page 22 2. Installation How to install 2-2-1 Standards for installation When installing the driver controller TSC to the control panel, observe the following installation stan- dards. ⿟ Install it onto the wall perpendicularly so that the front of TSC directly faces to the operator. ⿟...
  • Page 23 2. Installation How to install 2-2-2 How to install ⿟ Use the 2 mounting holes on the fittings of the driver controller TSC and fixing bolts for installa- tion. Installation direction is vertical only (panel display is upright). Do not perform tilt, horizontal, or up-side-down installation which disturbs heat discharge.
  • Page 24 3. Wiring About this chapter This chapter describes how to connect to and wire TSC. Connect to peripherals to How to wire …………………… 3-2 operate the actuator. 1-1. Entire wiring ………………………………… 3-3 1-2. Connect peripheral devices to power supply………………………………… 3-4 1-3.

  • Page 25: How To Wire

    3. Wiring How to wire WARNING ⿟ Do not extend or shorten the pro- ⿟Do not damage, tuck, place a heavy vided cables. object on or apply excessive stress Doing so may cause malfunctions or on the cable. Do not Caution - disassemble Electrical shock...

  • Page 26: Entire Wiring

    3. Wiring How to wire Entire wiring See the wiring example below. ⿟ The cable that connects to the CN1, CN3, and CN5 connectors with ★ mark is not provided, please prepare it separately. (→ P.3-4) ⿟ The optional cable (CBL-COM-03) to connect to CN3 PC and optional I/O cable (CBL-TSC-IO) to CN1 are available.

  • Page 27: Connect Peripheral Devices To Power Supply

    3. Wiring How to wire Connect peripheral devices to power supply 1-2-1 How to connect connectors for power supply The power supply (CN5) connector to connect to the driver controller is provided with the driver controller TSC as standard. (→P. 2-4) Input power supply Power (CN5) connector type 24 VDC ±...
  • Page 28 3. Wiring How to wire 1-2-2 Connection of FG wire Production of FG cable example (prepare it by yourself) ⿟ Recommended electric wire: 1.25 mm (AWG16) Connect the FG wire to the GND terminal, and ground it to the earth. GND terminal (M3 cross-recessed pan-head screws) FG wire...
  • Page 29 3. Wiring How to wire ⿟Use one machine of TSC (with reset switch) ・ Even if the emergency stop switch is released, the motor would not be energized until the reset switch is turned ON. ･ The reset switch must be turned ON when the power is turned ON. ･...
  • Page 30 3. Wiring How to wire ⿟Use more than one machine of TSC (the same power source) ･ One emergency stop switch can stop all the TSCs urgently. ･ When TDO is connected to any TSC, the emergency stop by TDO also stops all the TSCs urgently.
  • Page 31 3. Wiring How to wire ⿟Use two or more machines of TSC (another power source) ･ One emergency stop switch can stop all the TSCs urgently. ･ When TDO is connected to any TSC, the emergency stop by TDO also stops all the TSCs urgently.
  • Page 32 3. Wiring How to wire ⿟Solo emergency stop of TSC (TDO uses) ･ One emergency stop switch can stop all the TSCs urgently. ･ When TDO is connected to any TSC, the emergency stop by TDO stops only the TSC urgently.
  • Page 33 3. Wiring How to wire 1-2-4 Connect to driver controller TSC Check that the power of TSC is not turned ON. Connect the motor connector (black) to the CN4 of TSC. If it is connected properly, it should be locked and cannot be fallen off even by pulling it lightly.

  • Page 34: Connect To Pc

    3. Wiring How to wire Connect to PC 1-3-1 How to connect • Connect with the separately-sold communication cable (CBL-COM-03.) (→P. 2-5) • If the PC has only the USB port instead of the RS-485 port, use the provided conversion cable. Operations with other than this conversion cable cannot be guaranteed.

  • Page 35: Peripheral Devices

    3. Wiring How to wire Peripheral devices 1-5-1 Breaker for wiring ⿟ For your safety, attach an electric leakage breaker appropriate for the DC power supply onto the primary side (the AC input side) of the DC power supply to supply the power for the TSC. 1-5-2 Electromagnetic contractor, surge suppressor ⿟...

  • Page 36: External Input And Output (Cn1)

    3. Wiring External input and output (CN1) WARNING ⿟ Do not change the wiring or remove ⿟ Do not damage, tuck, place a heavy /insert the cables and connectors object on or apply excessive stress while the devices are energized. on the cable.
  • Page 37 3. Wiring External input and output (CN1) 2-1-2 External output specifications Items Specifications Rated load voltage 24 VDC ± 10% 50 mA/1 circuit Maximum current Residual voltage 0.3 V or less Photo coupler Insulation method * In case of relay load, be sure to connect a diode for surge killer.

  • Page 38: Signal Name

    3. Wiring External input and output (CN1) Signal name 2-2-1 List of function modes Signal name Function Function Function Function Function Function Input/ mode 0 mode 1 mode 2 mode 3 mode 4 mode 5 number output External input Position 64 Position 256 Position 512 Solenoid 1 Solenoid 2...
  • Page 39 3. Wiring External input and output (CN1) 2-2-2 Details of signals ⿟ In the following descriptions, "ON" means short circuit to 0 V. ⿟ Valid for function modes with "○."Invalid for function modes with "－". The function modes with "△" functions only in case of alarm. ⿟Power supply, etc.
  • Page 40 3. Wiring External input and output (CN1) Function mode Reference Signal name Functions and use application Number Page JOG N － ○ － － － － Move in the negative (-) direction. ( → P.4-7) With ON, the brake is released forcibly. BKRL ○...
  • Page 41 3. Wiring External input and output (CN1) Function mode Reference Signal name Functions and use application Number Page LS 0 － － － － － ○ When it enters into the positioning range set in each LS 1 － － －...

  • Page 42: Pin Assignment

    3. Wiring External input and output (CN1) Pin assignment 2-3-1 Function mode 0 ⿟ The position 64 type pin assignment P24O +24VDC P24O +24VDC External power supply input GO 44 PI 0 Instruction position 0 bit PI 1 Instruction position 1 bit Instruction position 2 bit PI 2 Instruction position 3 bit...
  • Page 43 3. Wiring External input and output (CN1) 2-3-2 Function mode 1 ⿟ The external input instruction-type pin assignment P24O +24VDC P24O +24VDC External power supply input PI 0 Instruction position 0 bit PI 1 Instruction position 1 bit PI 2 Instruction position 2 bit PI 3 Instruction position 3 bit...
  • Page 44 3. Wiring External input and output (CN1) 2-3-3 Function mode 2 ⿟ The position 256 type pin assignment P24O +24VDC P24O +24VDC External power supply input PI 0 Instruction position 0 bit PI 1 Instruction position 1 bit PI 2 Instruction position 2 bit PI 3 Instruction position 3 bit...
  • Page 45 3. Wiring External input and output (CN1) 2-3-4 Function mode 3 ⿟ The position 512 type pin assignment P24O +24VDC P24O +24VDC External power supply input PI 0 Instruction position 0 bit PI 1 Instruction position 1 bit PI 2 Instruction position 2 bit PI 3 Instruction position 3 bit...
  • Page 46 3. Wiring External input and output (CN1) 2-3-5 Function mode 4 ⿟ The solenoid mode 1 type pin assignment. P24O +24VDC P24O +24VDC External power supply input ST 0 Cylinder type START 0 ST 1 Cylinder type START 1 ST 2 Cylinder type START 2 ST 3 Cylinder type START 3...
  • Page 47 3. Wiring External input and output (CN1) 2-3-6 Function mode 5 ⿟ The solenoid mode 2 type pin assignment. P24O +24VDC P24O +24VDC External power supply input ST 0 Cylinder type START 0 Cylinder type START 1 ST 1 ST 2 Cylinder type START 2 Input signal Brake release...

  • Page 48: Optional I/O Cable

    3. Wiring External input and output (CN1) Optional I/O cable ⿟ The wire color and pin number of the optional I/O cable (Separately-sold) * The terminal on the discrete wire side is shipped without processing. Driver controller side Host controller side (Cable length) Current product I/O cable: CBL-CON-IO-□□...
  • Page 49 4. TSC Functions About this chapter This chapter describes the driver controller TSC's functions. This section describes the Overview ……………………… 4-3 overview of the TSC func- tions. 1-1. Type of function mode …………………… 4-3 1-2. Selection by intended use ………………… 4-3 1-3.
  • Page 50 4. TSC Functions About this chapter This chapter describes the driver controller TSC's functions. Function mode 5 ………… 4-12 This section describes the function mode 5. 5-1. Specify and execute STEP No. …………… 4-12 5-2. Move command method ………………… 4-12 5-3.

  • Page 51: Overview

    4. TSC Functions Overview TSC have 6 modes for different purposes and objectives. ⿟ The 6 modes have different number of positions, implemented functions, and operation methods. ⿟ You can change the mode in the parameter No.36 (Function mode). ⿟ While program of each STEP in each mode is configured by the setup tool D-STEP (the execution from outside will be performed by input/output signals).

  • Page 52: Timing Chart (Common To Position Move)

    4. TSC Functions Overview Timing chart (Common to position move) ⿟ The timing chart of each signal during general position movement for mode 0 to 3 is described below. For details of the chart for each mode, see the respective timing chart. Instruction position number input "PI□"...

  • Page 53: Function Modes 0, 2 And 3

    4. TSC Functions Function modes 0, 2 and 3 Specify and execute STEP No. ⿟ To specify STEP No. in the function mode 0, 2 and 3, convert STEP No. into a binary number and turn ON/OFF the inputs of PI 1 to PI 8. ① Function mode 0: STEP No.0 to 63 →...

  • Page 54: Timing Chart

    4. TSC Functions Function modes 0, 2 and 3 Timing chart ⿟ In the STRT signal move command, it reads the signals of PI 0 to PI 8 as STEP No. and operates according to the program set to each STEP No. ⿟...

  • Page 55: Function Mode 1

    4. TSC Functions Function mode 1 Manual operation ⿟ In function mode 1, the actuator can be operated discretionarily by external input and output, in addition to normal positioning operation. * Operations are allowed even before zero return, but the servo must be ON. ⿟...

  • Page 56: Methods Of Position Instruction

    4. TSC Functions Function mode 1 Methods of position instruction ① Turn the servo ON. ② Perform zero return. ③ Turn the MODE (pin.9) ON. Check that the MODE S (pin.26) is ON. ④ Move to the position you want to instruct by manual operation. See "3-1 Manual operation(→ P.4-7)".

  • Page 57: Timing Chart (Instruction Mode)

    4. TSC Functions Function mode 1 Timing chart (Instruction mode) ⿟ In the instruction mode (MODE (pin.9) is ON), STRT/PWRT (pin.13) serves as PWRT. ⿟ Write the current position data into the "Position (mm)" field of the program table. ⿟ Writing is executed by turning ON the current position writing signal STRT/PWRT (pin.13) for 20 ms or more in the instruction mode (MODE (pin.9) input is ON).

  • Page 58: Specify And Execute Step No

    4. TSC Functions Function mode 4 Specify and execute STEP No. ⿟ To specify and execute STEP No. in the function mode 4, turn ON the ST of the same number (pin.3 to 9). ⿟ There is no need to turn the STRT (pin.13) ON. Note that turning the ST (pin.3 to 9) ON starts ex- ecution immediately.
  • Page 59 4. TSC Functions Function mode 4 How to obtain STEP No. whose operation has been completed ⿟ PE (pin.19 to 25) output equivalent to the operation-completed STEP No. is directly turned ON (ST corresponds PE one-to-one). See the figure in "4-2 Move command method (→ P.4-10)". ⿟...

  • Page 60: Position Detection Signal

    4. TSC Functions Function mode 5 Specify and execute STEP No. ⿟ To specify and execute STEP No. in the function mode 5, turn ON the ST (pin.3 to 5) of the same number. ⿟ There is no need to turn the STRT (pin.13) ON. Note that turning the ST (pin.3 to 5) ON starts ex- ecution immediately.

  • Page 61: Timing Chart

    4. TSC Functions Function mode 5 Timing chart ⿟ A start signal (ST 0 to ST 2) is available for each STEP No., and turning ON the corresponding start signal will operate the actuator according to the program set to each STEP No. ⿟...
  • Page 62 5. Operations and adjustment About this chapter This chapter describes the operations and adjustment. This section describes the Operation mode……………… 5-4 operation mode details. 1-1. MANUAL mode ……………………………… 5-5 1-2. AUTO mode ………………………………… 5-5 1-3. MANUAL mode switching ………………… 5-5 Stop mode ……………………...
  • Page 63 5. Operations and adjustment This section describes the Manual operation ………… 5-11 manual operation details. 6-1. Manual operation …………………………… 5-11 This section describes the Positioning operation …… 5-12 positioning details. 7-1. Positioning operation ……………………… 5-12 This section describes the Pressing operation ……… 5-13 pressing operation details.
  • Page 64 5. Operations and adjustment This section describes the Parameters 5-19 ……………………………… parameter details. 14-1. Parameter: Actuator information ……… 5-19 14-2. Parameter: Actuator operation settings … 5-19 14-3. Parameter: External interface …………… 5-22 14-4. Parameter: Servo gain …………………… 5-23...

  • Page 65: Operation Mode

    5. Operations and adjustment Operation mode WARNING ⿟ To prevent unexpected accidents, ⿟ Do not touch the actuator's mov- make sure to install the emergency ing part during operations. stop switch and have the machine Doing so may cause injury. Prohibited Obligatory ready to be shut down at any time...

  • Page 66: Manual Mode

    5. Operations and adjustment Operation mode • There are 2 types of TSC operation mode: the MANUAL mode connects the PC to CN3 to operate the mode change switch with MANU, and the AUTO mode connects the external input and output signals to CN1 to operate the mode change switch with AUTO.

  • Page 67: Stop Mode

    5. Operations and adjustment Stop mode • You can select a stop status after reaching the target point in "Standstill mode". You can set the initial value when inputting programs in the parameter No.25 (De- fault standstill mode). • Selecting an appropriate mode reduces heat generation and power usage. •...

  • Page 68: Full Servo Control (Servo)

    5. Operations and adjustment Stop mode Full servo control (SERVO) ⿟ The servo continues to control the actuator. ⿟ If the external force is small, the current decreases in proportion to the position deviation. ⿟ If position deviation is caused due to external force, a torque to correct it will be generated (the current will increase).

  • Page 69: Servo On

    5. Operations and adjustment Servo ON WARNING ⿟ For vertical application, note that the moving part may fall if the torque is not sufficient. It may cause damage or injury. Caution Servo ON ⿟ When the SV-ON input (pin.18) is turned ON, the motor is energized to make the product opera- tional and the SV/ALM LED on the front face of the unit lights in green.

  • Page 70: Zero Return

    5. Operations and adjustment Zero return ⿟ To define the zero-point before execution of programmed operations, it must be performed. However, it is not necessary for jog and inching operations in the Function mode 1 (necessary for instruction though). ⿟ You cannot change the returning direction and speed. Zero return method ① Turn the SV-ON input (pin.18) ON.

  • Page 71: Pause

    5. Operations and adjustment Pause Pause ⿟ Turning the PAUSE input (pin.16) OFF during operations will decelerate the speed and then pause it. Turning ON will resume the operations for the remaining move amount for the STEP No. that was active before turning the PAUSE input (pin.16) OFF. ⿟...

  • Page 72: Manual Operation

    5. Operations and adjustment Manual operation Manual operation ⿟ In function mode 1, the actuator can be operated discretionarily by external input and output, in addition to normal positioning operation. * Operations are allowed even before zero return, but the servo must be ON. ⿟...

  • Page 73: Positioning Operation

    5. Operations and adjustment Positioning operation Positioning operation ⿟ You can perform this in all operation modes. ⿟ When "Push (%)" in the program table is "0," positioning operation will be performed to move the actuator to the target "Position." ⿟...

  • Page 74: Pressing Operation

    5. Operations and adjustment Pressing operation Pressing operation ⿟ You can perform this in the operation mode 0, 2, 3, and 4. ⿟ When "Push (%)" is other than "0," pressing operation will be performed to press the object with torque limit (current limit).

  • Page 75: Torque Determination

    5. Operations and adjustment Torque determination Torque determination ⿟ You can perform this in the operation mode 0, 2, 3, and 4. ⿟ You can set the current during "Pressing operation" as "Push (%)," and moreover you can set "Threshold" as a guide for torque determination. ⿟...

  • Page 76: Area Determination

    5. Operations and adjustment Area determination 10-1 Area determination ⿟ There are 2 types: "area determination" that sets the determination range by parameters and "P area determination" that sets for STEP No. of the program table. ⿟ When the actuator enters into the range set by the parameter No.1 (Max. area) (→ P.5-19) and No.2 (Min.

  • Page 77: Speed Switching

    5. Operations and adjustment Speed switching 11-1 Speed switching ⿟ While moving, you can change the speed and continue the operation without pausing by issuing the execution command for the next program STEP No. (specify STEP No. → STRT ON). ⿟...

  • Page 78: Brake Release

    5. Operations and adjustment Brake release ⿟The brake of the actuator with brake can be released manually. ⿟Normally it is interlocked with servo ON for brake release. However, if it will not interlock if deactivated manually (by using switches or external input and output), and it remains deactivated even if the servo is turned OFF.

  • Page 79: General Precautions

    5. Operations and adjustment General precautions 13-1 General precautions (1) To receive the next STRT signal or ST 0 to 6 signals after the completion of movement, INPS (pin.30) and LS (pin.19 to 21) signals ON, the intervals of more than 10 ms are necessary. (2) In the function modes 0 and 1, the MOVE output (pin.25) turns ON until the movement comple- tion program.

  • Page 80: Parameters

    5. Operations and adjustment Parameters You can set and save the following items for the parameters: ① Basic operations/constants of the driver controller/actuator. ② Initial values entered into program table. ③ Constants related to servo operations. ⿟ For actual setup operations, use the setup tool D-STEP or the digital operator TDO.
  • Page 81 5. Operations and adjustment Parameters Parameter name Unit Setting range Default value Cur. limit at stop 1 to 70 Sets the current applied to the motor when the actuator is in stop status. Increasing the value increases the stoppage holding torque (settable to the linear), but also increases Description the heat generation and the electric power usage.
  • Page 82 5. Operations and adjustment Parameters Parameter name Unit Setting range Default value 1 to 99999 Judgment time When performing the torque determination in pressing operation, this sets the time until Description the condition is judged to be met after reaching the threshold. Threshold judgment range [Select] Invalid/Valid...

  • Page 83: Parameter: External Interface

    5. Operations and adjustment Parameters 14-3 Parameter: External interface Parameter name Unit Setting range Default value Selection of invalid for pause input [Select] Invalid/Valid Valid The "PAUSE" input (pin.16) of TSC is configured to be N.C. contact from the viewpoint of fail safe.

  • Page 84: Parameter: Servo Gain

    5. Operations and adjustment Parameters 14-4 Parameter: Servo gain Parameter name Unit Setting range Default value Depends on Position gain 1 to 100 models This is a parameter to determine the responsiveness of position control loop. Increasing Description the setting value improves the follow-up performance to the position command but is likely to cause the overshoot.
  • Page 85 6. Troubleshooting About this chapter This chapter describes the causes and counter measures when an alarm is displayed or other failure occurs on the driver controller TSC. This section describes the Alarm lists …………………… 6-2 alarm list. 1-1. Alarm lists …………………………………… 6-2 1-2.

  • Page 86: Alarm Lists

    6. Troubleshooting Alarm lists Alarm lists Code Alarm name Content Motor overvolt Overvoltage is applied to the motor power supply Control overvolt Overvoltage is applied to the input power supply Control low-volt The input power supply is being reduced Parameter error The value set in the parameter exceeds the effective range Move comm.

  • Page 87: About The Status Of The Servo When An Alarm Sounds

    6. Troubleshooting Alarm lists About the status of the servo when an alarm sounds Code Alarm name Servo status Motor overvolt The servo changes to OFF status Control overvolt The servo changes to OFF status Control low-volt The servo changes to OFF status Parameter error The servo changes to OFF status Move comm.

  • Page 88: Alarm Code

    6. Troubleshooting Alarm code Alarm code • Upon alarm generation, the ALM output (pin.34) is turned OFF. (ON is the normal status) • In the event of any alarm, the binary alarm code is output to (AC 0 to 5) as the STEP No. is output in binary to PO 0-8, whose operation has been completed in Function modes 0 through 3.

  • Page 89: Causes And Counter Measures Of Alarms

    6. Troubleshooting Causes and counter measures of alarms Causes and counter measures of alarms Alarm name Generation status Causes Counter measures When 24 V power is activat- Driver controller board Replace the driver controller ed (Short-circuiting of CN4 has a fault with new one and MPI to MPO is used) Set the input voltage within the...

  • Page 90: Causes And Counter Measures Of Alarms

    6. Troubleshooting Causes and counter measures of alarms Alarm name Generation status Causes Counter measures When 24 V power is Driver controller board Replace the driver controller EEPROM error activated has a fault with new one Encoder has a fault Replace the actuator with new one Actuator connection cable Replace the cable with new one...
  • Page 91 7. Maintenance and Warranty About this chapter This chapter describes the maintenance, repair and replacement procedures of this product, and warranty. Maintenance and Perform correct mainte- nance works regularly as inspection …………………… 7-2 it could minimize the inci- dence of troubles. 1-1.

  • Page 92: Maintenance And Inspection

    7. Maintenance and Warranty Maintenance and inspection WARNING ⿟ Before conducting maintenance and inspection works, be sure to stop the machine and shut off the power supply. Take security measures like locking, etc. to ensure any unau- thorized person cannot turn the power ON. Obligatory Otherwise, injury caused by unexpected behavior may occur.

  • Page 93: Product Warranty

    7. Maintenance and Warranty Product warranty Described in this section are the details of the warranty applicable to the product you purchased. Free warranty period The warranty period shall be 12 months from the product delivery date or 18 months from the date of shipping (based on the manufacture date), whichever is earlier.

  • Page 94: Exclusion Of Warranty Liability

    7. Maintenance and Warranty Product warranty 2-3-3 Repair We will perform free repair works or replacement for any failure occurred within the free warranty pe- riod set forth above. However, it is our discretion whether we provide repair or replacement. Free warranty is not applicable even within the warranty period for any of the following cases: ⿟...
  • Page 95 8. Technical Materials About this chapter This chapter summarizes the technical information including specifications and dimensional diagrams of this product. When using this product, refer to this chapter for any details you want to know. This section describes the Driver controller TSC ……… 8-2 driver controller TSC.

  • Page 96: Driver Controller Tsc

    8. Technical Materials Driver controller TSC Specifications and dimensional drawing Specifications Basic specification Input power supply 24 VDC ± 10% (max. 2.5 A) Control shaft count 1 shaft Stepper motor (□ 28 mm, □ 35 mm, and □ 42 mm) Motor type Control Control method...

  • Page 97: Cables

    8. Technical Materials Cables Connection cable 2-1-1 Actuator cable for TSC Actuator cable for TSC: CBL-TSC-AC-**-B (Standard) ** indicates the cable length (03: 3 m, 05: 5 m, 10: 10 m) Driver controller side Actuator side...
  • Page 98 MEMO...
  • Page 99 Appendix Revision history The instruction manual No. is described on the back cover. Date of issue Instruction manual No. Details December 2013 No.6120-1(0)E First edition February 2014 No.6120-1(1)E Correction of erroneous description June 2014 No.6120-1(2)E Correction of erroneous description Added compatible model numbers November 2016 No.6120-1(3)E Changed accessories and optional parts...
  • Page 100 THK Electric Actuator Controller Series Stepper Driver Controller INSTRUCTION MANUAL 201804 No.6120-2(0)E...

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Tsc-015-b-mod series

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