Related Manuals for Empire Comfort Systems Broilmaster OPTIONS PCB1-3
Summary of Contents for Empire Comfort Systems Broilmaster OPTIONS PCB1-3
- Page 1 P R E M I U M G R ILL S PCB1-3 DCB1-3 ’ etain Wner anual fOr uture eferenCe Page 1...
- Page 2 IMPORTANT INFORMATION IMPORTANT his manual should be read thoroughly by the installer and by anyone who will use or maintain the grill. Installer - Write the model number, serial number, and date of installation in the manual. If available, attach a copy of the receipt. Leave this manual with the grill owner. Grill Owner - Read and retain this manual.
- Page 3 We hope you enjoy years of great meals prepared on your Broilmaster. And we hope to add your photo to the Hall of Fame one day. Thank You! Broilmaster is a registered trademark of Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, Illinois 62220 Telephone 800-851-3153...
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Page 4: Table Of Contents
TABLE OF CONTENTS You have chosen the finest grill for your outdoor cooking pleasure. Please take time to read this entire manual before assembling your Broilmaster Grill Accessory. ASSEMBLY INSTRUCTIONS ....................5 IMPORTANT INFORMATION ....................6 PCB1,DCB1 CART ASSEMBLY ..................7 CART PARTS DIAGRAM .................... -
Page 5: Assembly Instructions
ASSEMBLY INSTRUCTIONS Before You Begin Compare the parts in the box to the parts list provided in this manual. If any are missing, contact your Broilmaster dealer before beginning assembly. All Broilmaster grills require some assembly. For the best results, follow the step-by-step instructions. For natural gas grills and for permanently mounted LP grills, have your gas supplier run service to the desired location first. -
Page 6: Important Information
IMPORTANT INFORMATION Grill Location your Broilmaster dealer.) This grill is designed for outdoor use only. CAUTION Never operate your grill in any building, garage, or other he grill and its individual shutoff valve must be discon- enclosed area. Never operate your grill in a recreational vehicle nected from the gas supply piping system during any or boat. -
Page 7: Pcb1,Dcb1 Cart Assembly
PCB1,DCB1 CART ASSEMBLY CART PARTS DIAGRAM B101582 (1) REAR BRACE, SS B101583 (1) REAR BRACE, PAINTED B101473 (1) GREASE CUP B102122 (1) CART SHIELD B064791 (1) CYLINDER RETAINER B101642(1) RIGHT SIDE PANEL, SS B101651(1) RIGHT SIDE PANEL, PAINTED B101635 (1) RUBBER GUARD B101588 (1) FRONT PANEL, SS... -
Page 8: Cart Hardware Pack - B102002
CART HARDWARE PACK - B102002 PHILLIPS PAN HEAD SCREW, PHILLIPS PAN HEAD SCREW, PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 3/4 SS,1/4-20 X 1-1/4 SS, 10-24 X 1/2 B072217 B100113 R4056 KEPS NUT, KEPS NUT, WING NUT, SNAP BUSHING, SS,1/4-20 SS,10-24 1/4-20 1/2"... -
Page 9: Cart Base Assembly (All Grills)
CART BASE ASSEMBLY (ALL GRILLS) Install the two Casters with Brakes in the front of the Base. BRAKE B102345-1-0616 Page 9... -
Page 10: Cart Walls Assembly (All Grills)
CART WALLS ASSEMBLY (ALL GRILLS) PHILLIPS PAN HEAD SCREW, SS,10-24 X 1/2 R4056 (6) KEPS NUT, SS, 10-24 B073967(6) 3/8” Be careful when handling parts, as they may contain sharp edges. Work gloves are recommended to prevent injury. Remove protective plastic covering. Page 10 B102345-1-0616... -
Page 11: Attach Walls To Base (All Grills)
ATTACH WALLS TO BASE (ALL GRILLS) PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 3/4 B072217 (4) Install all four Screws before tightening. B102345-1-0616 Page 11... -
Page 12: Install Rear Brace
INSTALL REAR BRACE ALL GRILLS EXCEPT C3 (C3 SERIES SKIP TO PAGE 15) PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 3/4 B072217 (2) KEPS NUT, SS, 1/4-20 B100385 (2) 7/16” Make sure the Rear Brace goes in the cutout of the Support Bracket. Page 12 B102345-1-0616... -
Page 13: Install Rubber Guard And Bushing
INSTALL RUBBER GUARD AND BUSHING (ALL GRILLS EXCEPT C3) SNAP BUSHING, 1/2” R896(1) RUBBER GUARD, B101635(1) RUBBER GUARD BUSHING Insert Bushing in the Front Panel on the right. Install Rubber Guard over Cart cut out. B102345-1-0616 Page 13... -
Page 14: Attach Bottom Casting To Cart
ATTACH BOTTOM CASTING TO CART (ALL GRILLS EXCEPT C3) HEX HEAD BOLT SS, 1/4-20 X 3/4 B063096 (4) FLAT WASHER, SS, 1/4 ID X 5/8 OD B076332 (4) 7/16” For Grill Heads other than the C3 Series see Grill Instructions. Page 14 B102345-1-0616... -
Page 15: Install Rear Brace And Rear Cart Cover
INSTALL REAR BRACE AND REAR CART COVER (C3 ONLY)(ALL ONLY OTHER GRILLS SKIP TO PAGE 18) PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 3/4 B072217 (2) KEPS NUT, SS, 1/4-20 B100385(2) 7/16” Make sure the Rear Brace goes in the cutout of the Support Bracket. B102345-1-0616 Page 15... -
Page 16: Install Front Cart Cover (C3 Only)
INSTALL FRONT CART COVER (C3 ONLY) SELF-DRILLING PHILLIPS PAN HEAD SCREW, SS, 10-16 X 1/2 R4059 (2) Fold Tabs on Front Cart Cover as shown. CART FRONT Insert Front Cart Cover behind the Cart front so that the tabs allow it to hang in place. Page 16 B102345-1-0616... -
Page 17: Attach Bottom Casting To Cart (C3 Only)
ATTACH BOTTOM CASTING TO CART (C3 ONLY) HEX HEAD BOLT SS, 1/4-20 X 1-1/2 B102098 (4) FLAT WASHER, SS, 1/4 ID X 5/8 OD B076332 (4) 7/16” B102345-1-0616 Page 17... -
Page 18: Heat Shield Placement (All Grills)
HEAT SHIELD PLACEMENT (ALL GRILLS) PHILLIPS PAN HEAD SCREW, SS,1/4-20 X 3/4 B072217 (2) KEPS NUT, SS, 1/4-20 B100385 (2) 7/16” Make sure Heat Shield is resting on the cutout in the Side Panels before tightening the screws and nuts. For C3 Series Grills Heads: Aseembly is Complete. -
Page 19: Inserting Control Housing (R3 Only)
INSERTING CONTROL HOUSING (R3 ONLY) R3 Head must be fully assembled before completing this step. It may be easier to insert one side of the control housing first, and the press in the other side using the cart as a brace for the inserted side. -
Page 20: Tank Retainer And Grease Cup Installation
TANK RETAINER AND GREASE CUP INSTALLATION (ALL GRILLS EXCEPT C3) PHILLIPS PAN HEAD SCREW SS,1/4-20 X 1-1/4 B100113 (1) WING NUT, 1/4-20 R1123 (1) LOCK WASHER, 1/4 ID X 1/2 OD B100139 (1) Install Grease Cup by sliding it in the cutout in the Heat Shield. -
Page 21: (All Grills Except C3) Completed Assembly
COMPLETED ASSEMBLY Thank you for purchasing a Premium Gas Grill and we hope you enjoy years of great meals prepared on your Broilmaster. Please feel free to visit the Broilmaster Facebook page and share photos of your Broilmaster grill. Thank You! B102345-1-0616 Page 21... -
Page 22: Grill Maintenance History
GRILL MAINTENANCE HISTORY Date Maintenance Performed Page 22 B102345-1-0616... -
Page 23: Master Parts Distributor List
MASTER PARTS DISTRIBUTOR LIST To order parts under warranty, please contact your local Broilmaster dealer. See the dealer locator at www.broilmaster.com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem. - Page 24 PR EM IU M GR ILL S BROILMASTER A Division of Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, Illinois 62220 .broilmaster.com isit our web site at www If you have a general question about our products, please e-mail us at info@empirecomfort.com.