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dymax Bluewave MX-MIM User Manual

Controller for bluewave mx-series systems
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BlueWave
Controller for BlueWave
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Instructions for Safe Use
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Setup and Operation
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Maintenance
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Ordering Spare Parts and Accessories
MX-MIM User Guide
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MX-Series Systems
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Summary of Contents for dymax Bluewave MX-MIM

  • Page 1 BlueWave MX-MIM User Guide ® Controller for BlueWave MX-Series Systems ® ▪ Instructions for Safe Use ▪ Setup and Operation ▪ Maintenance ▪ Ordering Spare Parts and Accessories...
  • Page 2 Dymax Corporation, U.S.A Please note that most curing system applications are unique. Dymax does not warrant the fitness of the product for the intended application. Any warranty applicable to the product, its application, and use is strictly limited to that contained in the Dymax Standard Conditions of Sale.

  • Page 3: Table Of Contents

    BlueWave® MX-MIM User Guide Contents Introduction ......................4 Where to Get Help ....................4 Safety ........................4 Product Overview....................5 Network Data Formats ..................5 Unpacking ......................5 Parts Included ....................5 Connections ......................6 Input Power.......................7 Interlocks......................7 Emitters 1-4 .......................9 Ethernet Port.....................9 Installation ......................

  • Page 4: Introduction

    United States, Monday through Friday, from 8:00 a.m. to 5:30 p.m. Eastern Standard Time. You can also email Dymax at info@dymax.com. Contact information for additional Dymax locations can be found on the back cover of this user guide. Additional resources are available to ensure a trouble-free experience with our products: ▪...

  • Page 5: Product Overview

    Please retain packing materials in the event the unit needs to be returned. Inspect unit for any damage or loose parts. Notify Dymax customer service of any issues prior to installation to prevent damage to associated equipment. Parts Included The following items are included with each BlueWave®...

  • Page 6: Connections

    BlueWave® MX-MIM User Guide Connections Based on the installation needs, review the connections to be made as part of a planned installation utilizing any safety features required. Figure 1. BlueWave® MX-MIM - Top View Power Ethernet Connector Receptacle Emitter Connectors 1 thru 4 Figure 2.

  • Page 7: Input Power

    BlueWave® MX-MIM User Guide Input Power A 24-volt DC (10A maximum) power supply is connected to the BlueWave® MX-MIM through the supplied 4-position power plug. The power inputs are reverse-polarity protected. Two connections each are provided for the +24V and 24V return to allow for daisy chaining of power input.
  • Page 8 BlueWave® MX-MIM User Guide Figure 4. Controlling 4-Emitter Channels with Master Interlock Alone Figure 5. All Emitter Channels and Master Interlock Defeated with Jumpers...

  • Page 9: Emitters 1-4

    BlueWave® MX-MIM User Guide Emitters 1-4 Power and communication are supplied through an emitter interface cable via one of the four emitter interface connectors located on the front/lower tiered portion of the enclosure. Please refer to “Parts & Accessories” for available cable lengths. Each cable connector end provides a screw-down retention feature to ensure positive connections are maintained during operation.

  • Page 10: Installation

    BlueWave® MX-MIM User Guide Installation DIN Rail Mounting (Grounded) 1. Position the unit below the 35mm DIN rail, with the top tilted slightly outwards, then lift upwards until the bottom of the DIN rail clip is engaged. (Figure 6) 2. Tilt top of the unit back until the DIN rail rests in the clip, then release. The clips are spring loaded so they will pull the unit downward slightly and engage the rail.
  • Page 11 BlueWave® MX-MIM User Guide Figure 8. Power Plug Figure 9. Emitter Interlock Plug Plug in the shielded Ethernet Cable(s) to the RJ45 port(s). (Figure 10) Figure 10. Shielded Ethernet Cable in RJ45 Port Connect the selected emitters to the desired channel connectors. (Figure 11) CAUTION: Power to the BlueWave®...
  • Page 12 BlueWave® MX-MIM User Guide Figure 11. Channel Connectors NOTE: The emitter cables require a minimum bend radius of four inches to ensure the conductors are not damaged. The minimum clearance distance for the interconnect harness is five inches (Figure 12). There is 1-inch minimum clearance on vents (Figure 13).
  • Page 13 BlueWave® MX-MIM User Guide Figure 13. Vent Clearance Minimum 1-inch clearance Minimum 1-inch clearance Minimum 1-inch clearance 10. Turn 24V DC supply ON. 11. Review the system front panel LED indicators. ▪ Initial state: system health = red, power = green ▪...

  • Page 14: Factory Reset Button

    BlueWave® MX-MIM User Guide Factory Reset Button Figure 14. Factory Reset Button Reset Button There is a recessed reset button that can be accessed using a straightened paper clip or similar device. If the reset button is pressed for 5 -> 10 seconds and released, the BlueWave® MX-MIM unit will reset.

  • Page 15: Set Up & Web Interface Access

    (Tech Tip TT076) Controlling Emitters via the Web Interface Open a web browser and type in the IP address of the desired Dymax device. Login as username: “Admin” and password: “Admin” Verify that the Dymax device main web page opens.
  • Page 16 BlueWave® MX-MIM User Guide Figure 16. Select Dymax Verify the system status and alarm index are both 0. (Figure 17) To verify the serial number, model type, and firmware revision of your emitter(s) and controller use the drop-down arrow. These can be compared to the labeling on each individual device.
  • Page 17 BlueWave® MX-MIM User Guide 10. Under DIAGNOSTICS, select “Dymax Control”. Figure 18. Diagnostics Menu 11. Verify that all connected emitters can be turned ON/OFF via ON/OFF selection. Selecting the appropriate radio button on/off, press the Update Emitters Button and observe the emitter illumination.

  • Page 18: Ethernet/Ip

    BlueWave® MX-MIM User Guide EtherNet/IP Note: Electronic Data Sheets (EDS) files can be found on the thumb drive provided. The EDS file conveys the identity information required for a network tool to recognize the device. EtherNet/IP Adapter Parameters Table 2. Input/Output Assemblies Available (Defaults Highlighted) CIP Data Instance Name...
  • Page 19 BlueWave® MX-MIM User Guide Table 3. O2T (Output) Assembly Data Format Data Description Byte Value Reference Type (Command – Field) Turn emitter LED ON/OFF Set emitter LED state Bit 0: Emitter 1 BYTE … Bit set to 1 == ON Bit 3: Emitter 4 Bit set to 0 == OFF SINT...
  • Page 20 BlueWave® MX-MIM User Guide Table 4. T2O (Input) Controller + 8 Emitters Data Format Data Description Byte Value Reference Type (Command – Field) SINT[4] Echo DataEch 0 == No Alarms; Get Controller Status – SINT 1 == MINOR Alarm; System Status 2 == MAJOR Alarm SINT Get Controller Status –...

  • Page 21: Profinet

    BlueWave® MX-MIM User Guide PROFINET Table 5. PROFINET IO Server Configuration (Defaults Highlighted) Slot # Name CIP Data Type Module 0x31 (Input) Controller + 4 Emitters SINT[116] Table 7Table 7 for bytes 0 to 115 Module 0x41 (Output) Controller + 4 Emitters SINT[8] See Table 6 for bytes 0 to 7 Table 6.
  • Page 22 BlueWave® MX-MIM User Guide Table 7. Input Slot Definition Description Data Byte Value Reference Type (Command – Field) SINT[4] Echo DataEch 0 == No Alarms; Get Controller Status – SINT 1 == MINOR Alarm; System Status 2 == MAJOR Alarm SINT Get Controller Status –...

  • Page 23: Web Guide

    : User defined description string. Network Status: Displays status of the connect Ethernet network. Dymax Status: Display status of communications link to hardware. EtherNet/IP Status: Displays status of communication link to an EtherNet/IP Adapter. PROFINET IO Status: Displays status of communication link to a PROFINET IO Server.

  • Page 24: Network Configuration Page

    BlueWave® MX-MIM User Guide Network Configuration Page MAC Address: Displays the MAC address of the device. Ethernet Link : Displays the network link configuration. IP Setting : Displays the network IP setting mode. IP Address : Displays the network IP address. Subnet : Displays the network subnet mask.

  • Page 25: Diagnostics Alarm Log Page

    BlueWave® MX-MIM User Guide Diagnostics Alarm Log Page Device Index: ALM0 – Controller, ALM1 – Emitter1, ALM2 – Emitter2 … Alarm Index: Alarm index number. Alarm Time: The time in UpTime that the alarm occurred. Alarm Description: Written description of the alarm. Device Select: Device of alarm log to read: 0 –...
  • Page 26 BlueWave® MX-MIM User Guide (index 6) Emitter1-4 Firmware error (not logged) (index 7) Emitter1-4 lost comms (index 8) Emitter1-4 Interlock De-asserted (not logged) (index 9) Interface 1 Lost comms. (Lost comms with RTA device) (index 10) System MIM Buffer Failure (index 11) System MIM Command Failure (index 12)

  • Page 27: Diagnostics Page

    BlueWave® MX-MIM User Guide Warnings (index 17) Controller Temperature Warning (> 69 C) (not logged) (index 18) Controller FAN Warning (not logged) Diagnostics Page System Information System Index: Select the device info system to be viewed. View: Retrieve device info for selected system. Clear All Values: Resets all status parameters to 0.
  • Page 28 BlueWave® MX-MIM User Guide Figure 25. Diagnostics Page – Ethernet/IP Adapter PROFINET IO Server System Index: Select the device info system to be viewed. View: Retrieve device info for selected system. Clear All Values: Resets all status parameters to 0. Figure 26.
  • Page 29 BlueWave® MX-MIM User Guide Dymax Information ystem Index: Select the device info system to be viewed. View: Retrieve device info for selected system. Clear All Values: Resets all status parameters to 0. Device Select: Select the device info device to be viewed.

  • Page 30: Emitter Control Page

    Revision: Device revision. Model Number: Device model number. Figure 27. Diagnostics Page - Dymax Emitter Control Page Emitter1 On/Off: Allows the user to turn Emitter1 on or off. Emitter1 Power: Allows the user to turn adjust the power level for Emitter1 (1 –...

  • Page 31: Configuration Mode

    BlueWave® MX-MIM User Guide Update Emitters: Updates all emitters to above settings. Reset Alarms: Resets all system alarms. Figure 28. Emitter Control Page NOTE: This page is only available when the device is not being controlled by Ethernet protocol commands. Configuration Mode Export/Import Configuration Save Configuration:...
  • Page 32 BlueWave® MX-MIM User Guide Figure 29. Export/Import Configuration Page Utilities Operation Time: How long the device has been running for this cycle. File System Usage: The amount of data used, free, and bad in the flash file system. Memory Usage: The amount of data used and free in the BlueWave®...
  • Page 33 BlueWave® MX-MIM User Guide Figure 30. Utilities Page Log Configuration Enable: Enable or disable the logging feature. Log Size: Total number of log messages that will be captured. Start Log Size: Total number of log messages to always display. If set to 250 and log size is set to 1000, then the first 250 logs will always be displayed and the remaining 750 will be the most current 750 logs available.
  • Page 34 BlueWave® MX-MIM User Guide Figure 31. Log Configuration Page Logging The diagnostics logging page will help troubleshoot any issues that may come about. To display the captured log data, click the Stop Log and Display Button. You can change what is displayed by changing the log filters on the bottom of the page. The displayed log information is based on the log capture filters configured in Figure 32 of this document.
  • Page 35 BlueWave® MX-MIM User Guide Figure 32. Logging Page Security Configuration To setup security on the BlueWave® MX-MIM, navigate to Other > Security Configuration. You can configure security for 3 administrators, 5 users, and 1 guest. THIS IS NOT A TOTAL SECURITY FEATURE The security feature offers a way to password protect access to diagnostics and configuration on the network.
  • Page 36 BlueWave® MX-MIM User Guide Log Out Timer: The system will automatically log inactive users off after this period of time. NOTE: A time of 0 means that the user will not be automatically logged off. Instead, they must manually click the logout button. Username: Enter a username, max of 32 characters.
  • Page 37 BlueWave® MX-MIM User Guide Security Levels: ▪ Full Access: Capability to view and configure a web page. ▪ View Access: Capability to view a web page but cannot configure parameters. ▪ No Access: No capability of viewing the web page and page will be removed from navigation.
  • Page 38 BlueWave® MX-MIM User Guide Figure 35. Security Log In Security - Log Out Once a user is done with a session they may click “logout” at the top of any page. The user may also be logged out for inactivity based off of the log out timer specified during the configuration.
  • Page 39 BlueWave® MX-MIM User Guide Email Configuration NOTE: IT Support will be required WARNING: This system will NOT work with TLS encryption. Using 3 party relay or Office 365 SMTP relay is not advised. Using Google SMPT relay will require firewall rules changes, which may create a security issue. To setup e-mails on the BlueWave®...
  • Page 40 BlueWave® MX-MIM User Guide Committing Changes to the Settings All changes made to the settings of the BlueWave® MX-MIM in Configuration Mode will not take effect until the device is restarted via the webpage. Changes will not be stored if the device power is removed prior to a reboot. NOTE: The device does not need to be restarted after every change.

  • Page 41: Troubleshooting

    BlueWave® MX-MIM User Guide Troubleshooting WARNING! Only qualified maintenance personnel should attempt the following procedures. Table 8. Troubleshooting Chart for BlueWave® MX-MIM Problem Possible Cause Corrective Action Verify wiring from 24V supply to Improper wiring of power the input block on the top of the input.
  • Page 42 Controller Temperature Alarm >78°C Check vent min clearance distance (1 inch). Reduce ambient temperature of controller. Emitter LED Return emitter to Dymax. Emitter Firmware Return emitter to Dymax. Verify emitter interconnect cable installation. Verify minimum clearance (5 inches) is not Emitter Lost Comms exceeded.
  • Page 43 BlueWave® MX-MIM User Guide Table 9 Continued. Alarms Chart for BlueWave® MX-MIM Alarm # Alarm/Warning Description Cause/Corrective Action Emitter Bad LED Return emitter to Dymax. Emitter Fan Alarm Return emitter to Dymax. 110-113 QX4 Wand1 – Wand 4 Reduce intensity setting.

  • Page 44: Parts And Accessories

    BlueWave® MX-MIM User Guide Parts and Accessories Item Part Number Emitters BlueWave MX-150, VisiCure (405 nm) 42338 BlueWave MX-150, PrimeCure (385 nm) 42337 BlueWave MX-150, RediCure (365 nm) 42336 BlueWave MX-250, VisiCure (405 nm) 42808 BlueWave MX-250, PrimeCure (385 nm) 42807 BlueWave MX-250, RediCure (365 nm) 42806...

  • Page 45: Specifications

    BlueWave® MX-MIM User Guide Specifications Property Specification Power Supply Input 24 VDC ± 1% @ 10A Max (300W supply recommended) Emitter Channels Supports up to four MX-series emitters One 10/100 base-T Port Network Interface Supports EtherNet/IP, and PROFINET Please Note: Device Level Ring (DLR) is not supported Physical Dimensions 4.96”...

  • Page 46: Warranty

    BlueWave® MX-MIM User Guide Warranty From date of purchase, Dymax Corporation offers a one-year warranty against defects in material and workmanship on all system components with proof of purchase and purchase date. Unauthorized repair, modification, or improper use of equipment may void your warranty benefits.
  • Page 47 BlueWave® MX-MIM User Guide Index Accessories, 44 Safety, 4 Alarms, 25, 42 Security, 35 Connections, 6 Levels, 36 Emitters, 9 Log In, 37 Ethernet Ports, 9 Log Out, 38 Input Power, 7 Set Up, 15 Interlocks, 7 Spare Parts, 44 Contact Information, 4 Specifications, 45 Dimensions, 45...
  • Page 48 Any warranty applicable to the product, its application and use is strictly limited to that contained in Dymax’s standard Conditions of Sale. Dymax recommends that any intended application be evaluated and tested by the user to insure that desired performance criteria are satisfied. Dymax is willing to assist users in their performance testing and evaluation.

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