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Landoll 3210 Series Operator's Manual

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MODEL 3210 SERIES
MULCHER
OPERATOR'S MANUAL
1900 NORTH STREET
MARYSVILLE, KANSAS 66508
(785) 562-5381
F-340-1106
11/06

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Summary of Contents for Landoll 3210 Series

  • Page 1 MODEL 3210 SERIES MULCHER OPERATOR’S MANUAL 1900 NORTH STREET MARYSVILLE, KANSAS 66508 (785) 562-5381 F-340-1106 11/06...
  • Page 3 MODEL 3210 SERIES MULCHER OPERATOR’S MANUAL PURCHASED FROM: DATE ADDRESS: PHONE NO.: SERIAL NO.:...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS SECTION DESCRIPTION PAGE NO. INTRODUCTION STANDARD SPECIFICATIONS ASSEMBLY INSTRUCTIONS ASSEMBLY - SAFETY ....... . 3-1 AFTER ASSEMBLY - SAFETY.
  • Page 5 OPERATION AND MAINTENANCE DECALS ......... . . 4-5 TRACTOR REQUIREMENTS .
  • Page 6 SAFETY PRECAUTIONS THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO POTENTIAL INJURY HAZARDS. OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS SYMBOL TO AVOID POSSIBLE INJURY OR DEATH. DANGER DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUA- TION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY.

  • Page 7: Introduction

    INTRODUCTION The Landoll 3210 Series Mulcher is a quality product designed to give years of trouble free perform- ance. By following each section of this manual, your system will perform as designed for you and your op- eration. SECTION 1 gives basic instructions on the use of this manual.

  • Page 9: Standard Specifications

    STANDARD SPECIFICATIONS MACHINE TYPE ROLLING TRANSPORT ROLLER DRAWBAR APPROXIMATE WIDTH QTY. PER WEIGHT (Lbs.) WIDTH MACHINE 10’-1” 10’-7” 4,048 Machine w/ 17” Smooth Rollers 12’-2” 12’-10” 5,000 Front and Rear 13’-2” 13’-10” 5,300 14’-2” 14’-10” 5,535 15’-3” 15’-11” 5,790 18’-2” 18’-7”...
  • Page 10 LANDOLL CORPORATION GENERAL TORQUE SPECIFICATIONS (REV. 4/97) THIS CHART PROVIDES TIGHTENING TORQUES FOR GENERAL PURPOSE APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED NUTS AND CAPSCREWS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED CONDITION).
  • Page 11 LANDOLL CORPORATION HYDRAULIC FITTING TORQUE SPECIFICATIONS JIC, ORS, & ORB (REV. 10/97) THIS CHART PROVIDES TIGHTENING TORQUES FOR HYDRAULIC FITTING APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED CARBON STEEL AND STAINLESS STEEL FITTINGS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED CONDITION).
  • Page 12 NOTES:...

  • Page 13: Assembly Instructions

    ASSEMBLY INSTRUCTIONS 3-1 ASSEMBLY - SAFETY It is very important that your new 3210 Series Mulcher be properly assembled, adjusted and lubri- CAUTION cated before use. Illustrations in this section show proper assembly procedures. Remove paint from grease fittings. Replace any grease fittings that are 1.
  • Page 14 WARNING WARNING 1. USE LIFT CRANE, JACK, TACKLE 1. WEAR PERSONAL PROTECTIVE OR FORK LIFT TRUCK TO LIFT HEAVY EQUIPMENT (PPE) SUCH AS, BUT NOT PARTS AND ASSEMBLIES. LIMITED TO, PROTECTION FOR EYES, LUNGS, EARS, HEAD, HANDS AND 2. KEEP CLEAR OF PARTS WHICH FEET WHEN OPERATING, SERVICING MAY MOVE OR DROP WHEN REMOV- OR REPAIRING EQUIPMENT.

  • Page 15: After Assembly - Safety

    3-2 AFTER ASSEMBLY - SAFETY CAUTION WARNING BEFORE OPERATING THE MACHINE, 1. BE SURE ALL NUTS, BOLTS, BE SURE TO READ THE SAFETY AND OTHER FASTENERS AND HYDRAULIC OPERATION SECTIONS OF THE OP- FITTINGS ARE PROPERLY TIGHT- ERATOR’S MANUAL. ENED. REFER TO THE BOLT TORQUE CHART.
  • Page 16 Figure 3-2 Main Frame Assembly - 10’ Model...
  • Page 17 Figure 3-3 Main Frame Assembly - 12’, 13’, 14’, and 15’ Models...
  • Page 18 Figure 3-4 Center Frame Front Gang Assembly Figure 3-5 Center Frame Transport Axle Assembly...

  • Page 19: Roller Gang, Transport Axle, And Frame Assembly - 10' - 15' Models

    3-4 ROLLER GANG, TRANSPORT AXLE, AND FRAME ASSEMBLY - 10’ - 15’ MODELS Note: See Figures 3-2 and 3-3 for frame assem- 3-4.3 Center Frame Rear Gang Assembly bly drawings. a. Attach the rear roller gang to the rear clamps of the center frame. Attach in the Note: For center frame location, see Figures same manner as described in Section 3-4.1.
  • Page 20 Figure 3-6 Main Frame Assembly - 18’ Model...

  • Page 21: Main Frame Assembly - 18' Model

    3-5 MAIN FRAME ASSEMBLY - 18’ MODEL IMPORTANT Note: See Figure 3-6 for frame assembly drawing. WHEN INSTALLING ROLLER GANGS ON THE MULCHER FRAME, BE SURE THE GREASE FIT- Note: For center frame location, see Figure TINGS POINT TO THE REAR OF THE MACHINE. 3-23.

  • Page 22: Tooth Bar Assembly - 10' - 15' Models

    Figure 3-7 Tooth Bar Assembly - 10’ - 15’ Models 3-6 TOOTH BAR ASSEMBLY - 10’ - 15’ MODELS 3-6.1 Lift front and rear tooth bar assemblies into a. For 17” rollers, the retainers are attached in position and secure retainers to the four the upper holes of the hanger brackets.

  • Page 23: Tooth Bar Assembly - 18' Models

    Figure 3-8 Tooth Bar Assembly - 18’ Models 3-7 TOOTH BAR ASSEMBLY - 18’ MODELS 3-7.1 Lift front and rear tooth bar assemblies into a. For 17” rollers, the retainers are attached in position and secure retainers to the four the upper holes of the hanger brackets.

  • Page 24: Tongue Assembly - 10' Model

    3-8 TONGUE ASSEMBLY - 10’ MODEL a. From the roller gang bar center line marked in Section 3-4.1b., measure and mark 19” on each side (See Figure 3-9). Attach pull straps using 3/4” x 6-1/2” bolts, lockwashers, and nuts. Tighten all hardware. b.

  • Page 25: Tongue Assembly - 12' Model

    Figure 3-11 Tongue Assembly - 12’ Model 3-9 TONGUE ASSEMBLY - 12’ MODEL 3-9.4 Attach leveler springs to transport leveler 3-9.1 Attach pull straps to the gang tube using 3/4” x 6-1/2” capscrews, lockwashers, and mounting and leveler slide with anchor pins and klip rings.

  • Page 26: Tongue Assembly - 13' - 15' Models

    Figure 3-12 Tongue Assembly - 13’ - 15’ Models 3-10 TONGUE ASSEMBLY - 13’ - 15’ MODELS 3-10.4 Attach leveler springs. Do not torque 1/2” 3-10.1 Attach pull straps to the gang tube using cap screw to more than 20 ft. lbs. 3/4”...

  • Page 27: Transport Leveler - 18' Model

    Figure 3-13 Transport Leveler Assembly - 18’ Model 3-11 TRANSPORT LEVELER - 18’ MODEL 3-11.1 Mount the anchor mounting assembly to tongue with 7/8” u-bolts, lockwashers, and nuts. Do not tighten u-bolts. Install the two leveler mounts to main frame. Place shear plate over the leveler mount.

  • Page 28: Linkage Assembly - 10' - 15' Models

    Figure 3-15 Linkage Assembly - 10’ - 15’ Models 3-12 LINKAGE ASSEMBLY - 10’ - 15’ MODELS 3-12.4 Place 6” blocks under the outside of front 3-12.1 Attach two front links and two rear links to transport axle levers as shown. Use four 3/4” and rear roller gangs.

  • Page 29: Hydraulic Assembly

    3-13 HYDRAULIC ASSEMBLY 3-13.1 Check center-to-center distance of mount- b. Loosen the three hose clamps on the center ing pins on extended 3-1/2” x 16” cylinder. main frame and the hose holder clamp on the Length center-to-center has to be 47-1/2 to tongue.

  • Page 30: Transport Lock - 10' - 15' Models

    3-14 TRANSPORT LOCK - 10’ - 15’ MODELS 3-14.1 Place the automatic transport lock into “transport” position. Extend the cylinder so that the lock is engaged. Retract the cylinder and make certain that the lock link freely en- gages into the lug on the transport axle arm. Next, place the automatic transport lock into “working”...
  • Page 31 Figure 3-21 Tooth Locations - 10’ Models 3-19...
  • Page 32 Figure 3-22 Tooth Locations - 12’ - 15’ Models 3-20...
  • Page 33 Figure 3-23 Tooth Locations - 18’ Models 3-21...

  • Page 34: Electrical Installation

    Figure 3-24 Electrical Installation 3-15 ELECTRICAL INSTALLATION 3-15.1 Position right and left hand light stands 3-15.4 Position the amber lamps in the outer light (used on 10’ - 15’ models) or light stand stands. Be sure the lamps can be seen from weldments (used on 18’...

  • Page 35: Transport Chain

    Figure 3-25 Independent Hydraulic Tooth Control - 10’ Model (Optional) 3-16 TRANSPORT CHAIN 3-16.1 Attach transport chain to the lug on the right hand side of the hitch using 3/4” bolt, flat washer, and lock nut. 3-17 INDEPENDENT HYDRAULIC TOOTH CONTROL - 10’ MODEL (OPTIONAL) 3-17.1 Install an ASAE standard 3”...

  • Page 36: Independent Hydraulic Tooth Control - 12' - 15' Models (Optional)

    Figure 3-26 Independent Hydraulic Tooth Control - 12’ - 15’ Models (Optional) 3-18 INDEPENDENT HYDRAULIC TOOTH CONTROL - 12’ - 15’ MODELS (OPTIONAL) 3-18.1 This option requires dual tractor hydraulics 3-18.2 Install an ASAE standard 3” x 8” cylinder. and allows the operator to control tooth posi- If the optional hose package has been pur- tion through a second cylinder.

  • Page 37: Independent Tooth Control - 18' Model (Optional)

    Figure 3-27 Independent Hydraulic Tooth Control - 18’ Model (Optional) 3-19 INDEPENDENT TOOTH CONTROL - 18’ MODEL (OPTIONAL) 3-19.1 Install the front toothbar and rear toothbar levers to the tooth bars (See Figure 3-27). WARNING Install levers in line with each other on the tooth bars.

  • Page 38: Scrapers (Optional)

    Figure 3-28 Scrapers - 18’ Models (Optional) 3-20 SCRAPERS (OPTIONAL) 3-20.1 On 10’ to 15’ models: 3-20.2 On 18’ models: a. Attach the left and right hand scraper bar a. Attach scraper bar support to the roller gang mountings at the bearing hangers using 5/8" x hanger’s upper set of holes using 1/2”...

  • Page 39: Rear Hitch - 10' - 15' Models (Optional)

    3-21 REAR HITCH - 10’ - 15’ MODELS (OPTIONAL) 3-21.1 Position rear hitch at the back of the main frame on the center line of the machine (See Figure 3-30). 3-21.2 Attach using two 3/4” u-bolts, lockwashers, and nuts. Figure 3-30 Rear Hitch - 10’ - 15’ Models (Optional) 3-27...

  • Page 40: Land Leveler - 10' - 15' Models (Optional)

    3-22 LAND LEVELER - 10’ - 15’ MODELS (OPTIONAL) 3-22.1 The purpose of the leveler is to hit, shat- ter, and spread any large lumps above the normal ground level. If soil bunches up and is being pushed by the leveler bar, the lev- eler bar is set too low.

  • Page 41: Land Leveler - 18' Model (Optional)

    3-23 LAND LEVELER - 18’ MODEL (OPTIONAL) 3-23.1 Mount the outside mounting angles to roller gang bearing hanger’s lower set of holes (See Figure 3-34). Mount the inside mounting plates to upper set of holes in hanger plates in middle, spaced evenly as possible.

  • Page 42: Weed Wiper (Optional)

    3-24 WEED WIPER (OPTIONAL) Note: Change all front tooth bar tines to 7” 3-24.1 The Weed Wiper Option is the addition of sweeps. Use sweeps removed from front bar sweeps on the front tooth assembly, and ex- tines on those additional tines added to the tra danish “s”...
  • Page 43 Figure 3-36 Weed Wiper - 12’ - 15’ Models (Optional) Figure 3-37 Weed Wiper - 18’ Model (Optional) 3-31...
  • Page 44 NOTES: 3-32...

  • Page 45: Operation And Maintenance

    12’, 13’, 14’, 15’, and 18’ wide models. WORKS. This manual is written purposely to acquaint new owners of the Model 3210 Series Mulcher with 3. TO PREVENT INJURY OR DEATH, the functions of the various component parts of the...
  • Page 46 WARNING CAUTION 1. DO NOT CLEAN, ADJUST OR SERV- 1. WEAR PERSONAL PROTECTIVE ICE WHEN THE MACHINE IS IN MO- EQUIPMENT (PPE) SUCH AS, BUT NOT TION. LIMITED TO, PROTECTION FOR EYES, LUNGS, EARS, HEAD, HANDS AND 2. PROPERLY TIGHTEN ALL MOUNT- FEET WHEN OPERATING, SERVICING ING HARDWARE.
  • Page 47 CAUTION CAUTION 1. COMPLY WITH YOUR STATE AND 1. UTILIZE TRANSPORT CHAINS. THE LOCAL LAWS GOVERNING HIGHWAY TRANSPORT CHAIN SHOULD BE AD- SAFETY, LIGHTING & MARKING, AND JUSTED SO THAT THE TONGUE OF THE MOVEMENT OF FARM MACHIN- THE TOWED MACHINE WILL NOT ERY ON PUBLIC ROADS.
  • Page 48 WARNING DANGER 1. BE CERTAIN THE HYDRAULIC SYS- 1. CLEAR THE AREA OF BYSTANDERS TEM IS FULLY CHARGED WITH OIL BEFORE STARTING OPERATION. BEFORE USE. AIR IN THE HYDRAULIC SYSTEM CAN RESULT IN UNCON- 2. BE SURE NO ONE IS BETWEEN THE TROLLED MOVEMENT OF THE WINGS TRACTOR AND THE IMPLEMENT DURING RAISING AND LOWERING OP-...

  • Page 49: Decals

    4-1 DECALS 4-1.1 The following decals are installed to alert operators to hazards in specific machine ar- a. Keep decals clean by wiping off regularly. eas. See Figure 4-1 for decals. The decals Use a cleaning solution if necessary. are for personal safety… READ AND UN- b.

  • Page 50: Tractor Preparation

    4-3 TRACTOR PREPARATION b. Add front frame and wheel weights as WARNING needed to maintain stability on hillsides and when transporting the implement. BE SURE REMOTE COUPLERS ARE c. Tractor tires should be inflated and ballast SECURELY MOUNTED TO TRACTOR added according to the tractor operator’s manual.

  • Page 51: Attaching To Tractor

    4-5 ATTACHING TO TRACTOR With the mulcher on a level surface and the 4-5.4 Connect the transport cylinder hydraulic transport wheels blocked: lines to the tractor (if equipped). 4-5.1 Back the tractor into the hitch clevis so that WARNING the holes align. 4-5.2 Set the tractor brakes and turn the tractor engine off.

  • Page 52: Field Operation

    4-7 FIELD OPERATION 4-7.1 The correct preparation of the seedbed 4-7.3 The machine should be raised to the trans- can be one of the most vital steps in the port position prior to turning in the field. Turn- growing cycle. Properly firming and sealing ing the mulcher in the working position will the soil before and after planting can result in result in excessive strain on the spring teeth...

  • Page 53: Automatic Transport Lock

    4-9 AUTOMATIC TRANSPORT LOCK 4-9.1 On 10’ to 15’ models: 4-9.2 On 18’ model: a. The cylinder lock is controlled by the rod lo- a. The cylinder lock is controlled by the rod lo- cated in the rear of the center frame section. cated in the rear of the center frame section.

  • Page 54: Rollers

    4-10 ROLLERS 4-10.1 For maximum roller life, the rollers need to touch each other across the gangs. This ad- justment is made by loosening the u-bolts which attach the bearing standards. The bearing lock collars must also be loosened. Bump the standard and the u-bolt toward the center of the machine until the rollers touch each other.

  • Page 55: Spring Tine Depth Adjustment

    4-12 SPRING TINE DEPTH ADJUSTMENT 4-12.1 The operator controls the depth of the spring tines by the use of the transport cylin- der (See Figure 4-9). When the transport wheels lower the machine to the ground, the work position begins (rollers only). As the transport cylinder retracts, the transport wheels continue to raise and the tines plunge deeper into the soil.

  • Page 56: Spring Tine Rotational Adjustment

    Figure 4-11 Standard Linkage Positions 4-14 SPRING TINE ROTATIONAL ADJUSTMENT 4-14.1 The front and rear tine bar assemblies are 4-14.2 For maximum spring tine life, the spring normally set so that rotation and penetration tine rotational depth should be set in relation to topsoil depth.

  • Page 57: Electrical System And Reflectors

    A spade end point is featured on the looped c. 2-3/4", 4" and 7" shovels are available. C-Tine. A bolt-on reversible 2" shovel is used after the spade point is worn. They are avail- able from your Landoll dealer. Figure 4-13 Looped C-Tine Figure 4-14 S-Tine 4-13...

  • Page 58: Transporting The Mulcher

    4-17 TRANSPORTING THE MULCHER 4-17.4 Make sure light harness is properly con- 4-17.1 Utilize transport chains. The transport nected and all the lights are visible and chain should be adjusted so that the tongue working. of the towed machine will not touch the 4-17.5 Remove the transport lock from storage ground in case of loss of the hitch pin.

  • Page 59: Lubrication

    4-19 LUBRICATION 4-19.1 Lubricate the gang bearings every 40 hours with a high quality SAE lithium base multi-purpose grease (See Figure 4-15). Do not over grease. Excess grease will attract contaminates. 4-19.2 Lubricate ground wheel axle pivot points. 4-19.3 Repack ground wheel bearings once a year.
  • Page 60 NOTES 4-16...

  • Page 61: Troubleshooting Guide

    TROUBLESHOOTING GUIDE The Troubleshooting Guide, shown below, is included to help you quickly locate problems that can hap- pen using your 3210 Mulcher. Follow all safety precautions stated in the previous when making any adjust- ments to your machine. PROBLEM PROBABLE CAUSE:SOLUTION 1.
  • Page 62 NOTES:...
  • Page 64 Equipment from Landoll Corporation is built to exacting standards ensured by ISO 9001 registration at all Landoll manufacturing facilities. Model 3210 Series Mulcher Operator’s Manual Re-Order Part Number F-340-1106 LANDOLL CORPORATION 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.COM Copyright 2010.

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