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Landoll Brillion 3631-25 Operator's Manual

Pulvi-mulcher
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Pulvi-Mulcher
3631-25 Model
Operator's Manual
LANDOLL CORPORATION
1900 North Street
Marysville, Kansas 66508
(785) 562-5381
800-428-5655 ~ WWW.LANDOLL.COM
F-979-0219
02/2019 - Present

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  • Page 1 Pulvi-Mulcher 3631-25 Model Operator’s Manual LANDOLL CORPORATION 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.COM F-979-0219 02/2019 - Present...

  • Page 3: Table Of Contents

    Table of Contents Introduction and Safety Information Introduction ..............1-1 Description of Unit .
  • Page 4 Center Tooth Tube Installation ..........2-29 Center Shank Mounting Dimensions .
  • Page 5 Maintenance General Torque Specifications ..........4-1 Hydraulic Fitting Torque Specifications .

  • Page 7: Introduction And Safety Information

    Failure to comply with this warning can result in within 10 days of retail purchase, using the Landoll to the personal injury or death, damage Corporation Ag Products on-line registration process.

  • Page 8: Safety

    INTRODUCTION AND SAFETY INFORMATION Safety • Replace decals that become damaged or lost. Also, be sure that any new implement components installed during repair include decals which are NOTE assigned to them by the manufacturer. Investigation has shown that nearly 1/3 of all farm •...

  • Page 9: Attaching, Detaching And Storage

    INTRODUCTION AND SAFETY INFORMATION Attaching, Detaching and Storage Prepare for Emergencies • Do not stand between the tractor and implement when • Keep a First Aid Kit and Fire Extinguisher handy attaching or detaching implement unless both are • Keep emergency numbers for doctor, ambulance, blocked from moving.

  • Page 10: Safety Chain

    INTRODUCTION AND SAFETY INFORMATION Safety Chain • Attach the chain to the tractor drawbar support or specified anchor location. Never attach the chain to Use a safety chain to help control towed machinery an intermediate support. Allow only enough slack in should it separate from the tractor drawbar.

  • Page 11: Decals

    INTRODUCTION AND SAFETY INFORMATION Decals Figure 1-3: Decals F-979-0219...
  • Page 12 INTRODUCTION AND SAFETY INFORMATION Figure 1-4: Decal Locations (1 of 5) F-979-0219...
  • Page 13 INTRODUCTION AND SAFETY INFORMATION Figure 1-5: Decal Locations, Side Views (2 of 5) F-979-0219...
  • Page 14 INTRODUCTION AND SAFETY INFORMATION Figure 1-6: Decal Locations, Drawbar (3 of 5) F-979-0219...
  • Page 15 INTRODUCTION AND SAFETY INFORMATION Figure 1-7: Decal Locations, Right Hand Wing (4 of 5) F-979-0219...
  • Page 16 INTRODUCTION AND SAFETY INFORMATION Figure 1-8: Decal Locations, Left Hand Wing (5 of 5) 1-10 F-979-0219...

  • Page 17: Assembly

    Chapter 2 Assembly Frame Installation  CAUTION NOTE Do not work on or under this machine unless securely blocked and supported by a hoist or Prior to starting assembly refer to Figure 2-3 for proper tractor or by other sufficient means. frame placement dimensions.
  • Page 18 ASSEMBLY The process for assembling the Left Hand Center Frame 7. On the inside frame, position the Front Roller is the same as the Right Hand. See Figure 2-5. Support Plate under the Front Roller Frame Tube and secure with eight 3/4-10 x 2-1/2 Bolts and Locknuts. 4.
  • Page 19 ASSEMBLY Figure 2-3: Center Frame Dimensions F-979-0219...
  • Page 20 ASSEMBLY Figure 2-4: Right Hand Center Frame F-979-0219...
  • Page 21 ASSEMBLY Figure 2-5: Center Frame F-979-0219...

  • Page 22: Rockshaft Installation

    ASSEMBLY Rockshaft Installation 1. Spread open the six UHMV Bearings and place them onto the Rockshaft. Make sure the mounting surface  is free of rust or dirt. See Figure 2-6. WARNING 2. Position the Rockshaft into the Frame Mounts. Place the Lift Cap Bearing and fasten with 3/4-10 x 2 Bolts Do not attempt to lift heavy parts (such as the and Locknuts.

  • Page 23: Tire And Wheel Installation

    ASSEMBLY Tire and Wheel Installation  WARNING Use a torque wrench to assure proper torque. Insufficient torque can cause stud breakage and damage the wheel pilots. Over torque can stress the studs and strip the threads. NOTE All tire/wheel assemblies are mounted with the valve stem facing outward from Hub and Spindle.

  • Page 24: Rockshaft Cylinder And Transport Lock Installation

    ASSEMBLY Rockshaft Cylinder and Transport Lock Installation 1. Attach 4-1/2 x 14 hydraulic cylinder rod end to Rockshaft Arm with provided pin. See Figure 2-9. 2. Align base end of cylinder between the frame lug. Attach the Transport Lock to the base end of the cylinder, by sliding the 3 Hole Pin through the top hole of the Transport Lock and through the Frame Lugs and Rockshaft Cylinder Base End.
  • Page 25 ASSEMBLY Figure 2-9: Rockshaft Cylinder and Transport Lock Installation F-979-0219...

  • Page 26: Drawbar Installation

    ASSEMBLY Drawbar Installation 1. Attach the bottom of the Hitch Leveler to the Drawbar by removing the 5/16 x 2 Roll Pin, 1-1/4 x 2-1/2 12ga Washer and 1-1/4 x 12-1/2 Pin. Position the Hitch Leveler between the center lugs and reinstall the 1-1/4 x 12-1/2 Pin, 1-1/4 x 2-1/2 12ga Washer and 1-1/4 x 2 Roll Pin.
  • Page 27 ASSEMBLY Figure 2-10: Drawbar Installation F-979-0219 2-11...

  • Page 28: Drawbar Leveling Installation

    ASSEMBLY Drawbar Leveling Installation IMPORTANT Assemble the Leveling Cylinder Bracket to the center Remove and discard the 5/8-11 x 10 Bolt, Flat Washer of the Front Roller Frame Tube with 3/4-10 U-Bolts and Hex Nut that is holding the Hitch Leveler and Locknuts.

  • Page 29: Manual Holder And Wrench Installation

    ASSEMBLY Manual Holder and Wrench Installation Attach the Manual Holder to the frame using 1/4-20 x 1 Bolts, Flat Washers and Locknuts. Attach the two Open End/Box End Wrenches to the side of the Center Frame and the two Open End Wrenches to the side of the Hitch Leveler.

  • Page 30: Wing Fold Hydraulic Cylinder Installation

    ASSEMBLY Wing Fold Hydraulic Cylinder Attach the four 4 x 30 Hydraulic Cylinders to the Front and Rear Cross Tube Lugs with the vendor supplied Installation hardware. Block cylinder rod end up from frame to allow for rod movement when purging the fold circuit. Ports on front cylinders are rear facing.
  • Page 31 ASSEMBLY Table provided for general use. NOTES: F-979-0219 2-15...

  • Page 32: Tooth Control Center Frame Cylinder Installation

    ASSEMBLY Tooth Control Center Frame Cylinder  WARNING Installation Escaping fluid under pressure can be nearly Install the base end 4-1/2 x 8 Rephasing Hydraulic invisible and have enough force to penetrate the Cylinders to the Cylinder Anchors on the front of the LH skin causing serious injury.

  • Page 33: Plumb Tooth Control Circuit

    ASSEMBLY Plumb Tooth Control Circuit 3. Install fittings and hoses for Tooth Control Hydraulic Cylinders. See Figures 2-15, 2-16 and 2-17. On 1. Install Limit Valve fittings. See Figures 2-15 and each side, wrap both hoses near the hinge pin area 2-17.
  • Page 34 ASSEMBLY Figure 2-16: Hydraulic Tooth Control Layout 2-18 F-979-0219...
  • Page 35 ASSEMBLY Figure 2-17: Hydraulic Tooth Control Schematic F-979-0219 2-19...

  • Page 36: Plumb Fold Circuit

    ASSEMBLY Plumb Fold Circuit 9. Secure all hoses with Cable Ties and Tywraps. 1. Attach Fold/Down Pressure Valve to Frame Bracket with 3/8-16 x 1 Bolt, Flat and Lock Washers and attach Relief Valve to Frame Bracket with a 1/4-20 x 2-1/4 Bolt, Flat Washer and Locknut.
  • Page 37 ASSEMBLY Figure 2-20: Fold/Down Pressure Valve Schematic F-979-0219 2-21...
  • Page 38 ASSEMBLY Figure 2-21: Fold Hydraulic Layout 2-22 F-979-0219...
  • Page 39 ASSEMBLY Figure 2-22: Fold Hydraulic Schematic F-979-0219 2-23...
  • Page 40 ASSEMBLY Table provided for general use. NOTES: 2-24 F-979-0219...

  • Page 41: Plumb Lift Circuit

    ASSEMBLY Plumb Lift Circuit  CAUTION 1. Attach the Counter Balance Valve to the inside frame bracket with 5/16-18 x Bolt, Flat Washer, Lockwasher A Restrictor is used in the base end of the Hitch and Nut, See Figures 2-23 and 2-24. Leveling 4 x 16 Cylinder.
  • Page 42 ASSEMBLY Figure 2-24: Hydraulic Lift Layout 2-26 F-979-0219...
  • Page 43 ASSEMBLY Figure 2-25: Hydraulic Lift Schematic F-979-0219 2-27...

  • Page 44: Purging The Hydraulic System

    ASSEMBLY Purging the Hydraulic System Purge Fold Circuit With fold cylinders disconnected from wings and blocked  WARNING up to allow for rod movement, connect fold circuit hoses to tractor. Ensure tractor reservoir is full of manufacturer’s Escaping hydraulic fluid can cause serious recommended oil.

  • Page 45: Center Tooth Tube Installation

    ASSEMBLY Center Tooth Tube Installation Verify Tooth Tube Bearings are positioned in the proper hole. Top Hole: 20” Notched, 20” Crowfoot or 20” Optimizer. See Figure 2-27. Bottom Hole: 24” Notched Wheel. See Figure 2-28. 1. After marking the tubes for the shank locations, slide the Tooth Tubes into the Tooth Tube Bearings.

  • Page 46: Center Shank Mounting Dimensions

    ASSEMBLY Center Shank Mounting Dimensions NOTE Mark the tubes for Shank locations prior to installing the Do Not mount the Shanks to the Tubes at this time. tubes. Figure 2-30: Center Shank Mounting Dimensions 2-30 F-979-0219...

  • Page 47: Center Tooth Control Brackets Mounting Dimensions

    ASSEMBLY Center Tooth Control Brackets Mounting Dimensions Figure 2-31: Center Tooth Control Brackets Mounting Dimensions F-979-0219 2-31...

  • Page 48: Center Tooth Control Installation

    ASSEMBLY Center Tooth Control Installation 3. Position a Tooth Control Clamp w/cutout on top of the right Rear Tooth Tube while straddling the Tooth Left Side Control Tube. Insert 1 x 6-1/2 Pins. Place a 1” Flat Washer on each side of the Pin against the Tooth 1.
  • Page 49 ASSEMBLY Figure 2-32: Center Tooth Control Linkage F-979-0219 2-33...

  • Page 50: Shank Installation

    ASSEMBLY Shank Installation Assemble Points to Shanks as shown in Figure 2-33. Mount the Shanks to the Tooth Control Tubes using two Engage Transport Locks 1/2-13 x 5 Bolts and Locknut. See Figure 2-30 for Center It is easier to bolt the points to the shanks before Shank Mounting Dimensions.
  • Page 51 ASSEMBLY Table provided for general use. NOTES: F-979-0219 2-35...

  • Page 52: Shank Depth Control Installation

    ASSEMBLY Shank Depth Control Installation 3. Slide the Depth Stop Assembly through the Depth Stop Guide to the Depth Stop Clamp. Position the 1. If not already done, install Limit Valve, Slide Pad and Depth Stop Assemble over the Depth Stop Clamp Depth Stop Guide to Limit Valve Mount located at the Lug and align the Top hole of the Depth Stop Clamp front of the left side frame cross tube with 5/16-18 x 5...
  • Page 53 ASSEMBLY Figure 2-35: Shank Depth Control Dimensions F-979-0219 2-37...
  • Page 54 ASSEMBLY Table provided for general use. NOTES: 2-38 F-979-0219...

  • Page 55: Center 2-Row Harrow Installation

    ASSEMBLY Center 2-Row Harrow Installation 1. Remove 1 x 7-5/16 Pin from each Frame Adjuster Mount located on the inside of the Outer Frame Tube. Insert a Harrow Adjustment Tube into each Frame Adjuster Mount and re-insert 1 x 7-5/16 Pin in the bottom hole.
  • Page 56 ASSEMBLY Figure 2-36: Center 2-Row Harrow Installation 2-40 F-979-0219...
  • Page 57 ASSEMBLY Figure 2-37: Center 2-Row Harrow Dimensions F-979-0219 2-41...
  • Page 58 ASSEMBLY Table provided for general use. NOTES: 2-42 F-979-0219...

  • Page 59: Led Warning Lamp Installation

    ASSEMBLY LED Warning Lamp Installation 7. Plug the 7 Pin Harness 4 Pin Weather pack plug into the Flasher Control Module, then route the harness along the inner RH Frame Tube, down the Drawbar NOTE and through the hose holder following the hydraulic Be sure when assembling Lamps onto Bracket that the hoses.
  • Page 60 ASSEMBLY Figure 2-40: LED Warning Lamp Layout 2-44 F-979-0219...
  • Page 61 ASSEMBLY Figure 2-41: Electrical Layout Dimensions F-979-0219 2-45...

  • Page 62: Bearing Hanger And Wing Rest Installation

    ASSEMBLY Bearing Hanger and Wing Rest 2. Attach Bearing Hanger to Wing Frame on the Bottom with 3/4-10 x 2-1/4 Bolts and Locknuts. Do Not Installation Tighten at this Time. Place the Wing Rest Bracket over the outside of the Bearing Hanger. Assemble 1.
  • Page 63 ASSEMBLY Table provided for general use. NOTES: F-979-0219 2-47...

  • Page 64: Wing To Frame Installation

    ASSEMBLY Wing to Frame Installation 1. Insert two Flange Bearings into each Wing Frame Hinge. Remove existing Pin and Hardware from Center Frame Hinge Lug. Position the Wing Frame Hinges between the Center Frame Hinge Lugs and align the holes. Once positioned place one 1-3/4 x 3 x 10ga Thrust Washer between each Wing Frame Hinge and Center Frame Hinge Lug.
  • Page 65 ASSEMBLY Figure 2-46: Wing Hinge to Frame Installation F-979-0219 2-49...
  • Page 66 ASSEMBLY Table provided for general use. NOTES: 2-50 F-979-0219...

  • Page 67: Left And Right Hand Wing Roller Installation

    ASSEMBLY Left and Right Hand Wing Roller 2. Insert 5/8-11 x 1-3/4 Bolts into Frame Bearing Hanger. Place a Dirt Shield on each end of the Roller Installation Stub Shaft so that the cupped portion will be towards the Bearing. Slide the Bearing onto the Roller Stub Shaft.
  • Page 68 ASSEMBLY Figure 2-48: Left Hand Wing Roller Installation 2-52 F-979-0219...
  • Page 69 ASSEMBLY Figure 2-49: Right Hand Wing Roller Installation F-979-0219 2-53...

  • Page 70: Wing Tooth Control Cylinder Installation

    ASSEMBLY Wing Tooth Control Cylinder Wing Frames with the vendor supplied hardware. Adjust the Anchor Nuts to achieve a distance of approximately Installation 6-1/2” from the Center Frame Tube to the center of the Cylinder Pin. See Figure 2-50. Install the base end 4 x 8 Rephasing Hydraulic Cylinders to the Cylinder Anchors on the front of the LH and RH Figure 2-50: Wing Tooth Control Cylinder Installation 2-54...

  • Page 71: Wing Tooth Tube Installation

    ASSEMBLY Wing Tooth Tube Installation Verify Tooth Tube Bearings are positioned in the proper hole. Top Hole: 20” Notched, 20” Crowfoot or 20” Optimizer. See Figure 2-51. Bottom Hole: 24” Notched Wheel. Tooth Tube Bearing Position for 24” Notched Wheels. See Figure 2-52. 1.

  • Page 72: Wing Shank Mounting Dimensions

    ASSEMBLY Wing Shank Mounting Dimensions Mark the tubes for Shank locations prior to installing the tubes. Do Not mount the Shanks to the tubes at this time. Figure 2-54: Left Hand Wing Shank Mounting Dimensions 2-56 F-979-0219...
  • Page 73 ASSEMBLY Figure 2-55: Right Hand Wing Shank Mounting Dimensions F-979-0219 2-57...

  • Page 74: Wing Tooth Control Mounting Dimensions

    ASSEMBLY Wing Tooth Control Mounting Dimensions Figure 2-56: Left Hand Wing Tooth Control Linkage 2-58 F-979-0219...
  • Page 75 ASSEMBLY Figure 2-57: Right Hand Wing Tooth Control Linkage F-979-0219 2-59...
  • Page 76 ASSEMBLY Table provided for general use. NOTES: 2-60 F-979-0219...

  • Page 77: Wing Tooth Control Installation

    ASSEMBLY Wing Tooth Control Installation 3. Position a Tooth Control Clamp w/cutout on top of the right Rear Tooth Tube while straddling the Tooth Control Tube. Insert 1 x 6-1/2 Pins. Place a 1” Flat Left Wing Washer on each side of the Pin against the Tooth 1.
  • Page 78 ASSEMBLY Figure 2-58: Left Hand Wing Tooth Control 2-62 F-979-0219...
  • Page 79 ASSEMBLY Figure 2-59: Right Hand Wing Tooth Control F-979-0219 2-63...

  • Page 80: Plumb Wing Tooth Control Cylinders

    ASSEMBLY Plumb Wing Tooth Control Cylinders 1. Install fitting into 4 x 8 Wing Rephasing Hydraulic Cylinders. See Figures 2-16 and 2-17. 2. Route Wing Tooth Control hoses from center frame along front of wing frame to wing cylinders. Wrap both hoses together with 26”...

  • Page 81: Wing Shank Installation

    ASSEMBLY Wing Shank Installation Assemble Points to Shanks as shown in Figure 2-61. Mount the Shanks to the Wing Tooth Control Tubes using Engage Transport Locks two 1/2-13 x 5 Bolts and Locknut. See Figures 2-54 and It is easier to bolt the points to the shank before mounting 2-55 for Left and Right hand Shank Mounting them on the machine.

  • Page 82: Wing 2-Row Harrow Installation

    ASSEMBLY Wing 2-Row Harrow Installation Lift Harrow Assembly and slide the Harrow 3 x 3 Tube into the cut-out portion of the Harrow 1. Remove 1 x 7-5/16 Pins from each Wing Frame Adjustment Tube and insert 1/2-13 U-Bolt on each Adjuster Mount.
  • Page 83 ASSEMBLY Figure 2-63: Right Hand Wing Harrow F-979-0219 2-67...
  • Page 84 ASSEMBLY Figure 2-64: Left Hand Wing Harrow Dimension 2-68 F-979-0219...
  • Page 85 ASSEMBLY Figure 2-65: Right Hand Wing Harrow Dimension F-979-0219 2-69...

  • Page 86: Roller Clamp Spacer Installation

    ASSEMBLY Roller Clamp Spacer Installation 3. If there is a gap between the Axle Clamp and the Wheel Stop, install the appropriate Clamp Spacer 1. Raise the Machine and install Transport Locks. with 3/8-16 x 1-3/4 Bolt and Locknut. See Wings should be unfolded.
  • Page 87 ASSEMBLY Table provided for general use. NOTES: F-979-0219 2-71...

  • Page 88: Center Rear Scraper Installation

    ASSEMBLY Center Rear Scraper Installation 2. Assemble the Scraper Tube to the Center Scraper Brackets with a 3/8-16 U-Bolts, Scrapers and 1. With the Rollers on level ground, place the 5/8-11 Flanged Locknuts. Center the Scraper between the U-Bolts over the frame tube and through the Center Notched Wheels and adjust the Scraper so that there Scraper Brackets, secure with Flanged Locknut.
  • Page 89 ASSEMBLY Figure 2-68: Center Rear Scraper Mounting Dimensions F-979-0219 2-73...

  • Page 90: Wing Rear Scraper Installation

    ASSEMBLY Wing Rear Scraper Installation 2. Assemble the Scraper Tube to the Wing Scraper Brackets with a 3/8-16 U-Bolts, Scrapers and 1. With the Wing Rollers on level ground, place the Flanged Locknuts. Center the Scraper between the 5/8-11 U-Bolts over the frame tube and through the Notched Wheels and adjust the Scraper so that there Wing Scraper Brackets, secure with Flanged is a 1/4 gap between the Scraper and Notched...
  • Page 91 ASSEMBLY Figure 2-70: Wing Rear Scraper Mounting Dimensions F-979-0219 2-75...

  • Page 92: Center Front Scrapers - Optional

    ASSEMBLY Center Front Scrapers - Optional Refer to the Mounting Dimension, See Figure 2-72. Kit Part Number - 214038 Installation similar to Rear Scraper, See Page 2-72. Figure 2-71: Center Front Scrapers Installation - Optional 2-76 F-979-0219...

  • Page 93: Center Front Scraper Mounting Dimensions

    ASSEMBLY Center Front Scraper Mounting Dimensions Figure 2-72: Center Front Scrapers Dimensions - Optional F-979-0219 2-77...

  • Page 94: Wing Front Scraper Installation - Optional

    ASSEMBLY Wing Front Scraper Installation - Refer to the Mounting Dimensions. See Figure 2-74. Optional Installation similar to Rear Wing Scraper. See Page 2-74. Figure 2-73: Wing Front Scraper Installation - Optional 2-78 F-979-0219...

  • Page 95: Wing Front Scraper Mounting Dimensions

    ASSEMBLY Wing Front Scraper Mounting Dimensions Figure 2-74: Wing Front Scraper Mounting Dimensions F-979-0219 2-79...
  • Page 96 ASSEMBLY Table provided for general use. NOTES: 2-80 F-979-0219...

  • Page 97: Rear 3-Bar Coil Tine Harrow Kit - Optional

    ASSEMBLY Rear 3-Bar Coil Tine Harrow Kit -  CAUTION Optional Do not work on or under this machine unless Kit Part Number 213907. securely blocked and supported by a hoist or Unfold, lower the unit to the ground. tractor or by other sufficient means. Figure 2-75: Rear 3 Bar Coil Tine Harrow Kit - Optional F-979-0219 2-81...

  • Page 98: Rear 3-Bar Coil Tine Harrow Installation

    ASSEMBLY Rear 3-Bar Coil Tine Harrow 2. Position Harrow Arm Assemblies onto the back of the rear frame tube. See Figures 2-79 and 2-80. Place Installation 4-Hole plate on opposite side. See Figure 2-77. Secure with 5/8-11 Bolts and Flange Locknuts. 1.
  • Page 99 ASSEMBLY 3. Attach the Harrow Assembly to the Harrow Arm Assembly by placing the 3 x 3 tube into the Arm Notch. Position 5/8-11 U-bolt onto 3 x 3 tube and through the Harrow Arm Assembly. Secure with Thick Washer and Flange Locknut. See Figure 2-78 Figure 2-78: Harrow Assembly to Harrow Arm F-979-0219 2-83...
  • Page 100 ASSEMBLY Figure 2-79: Center Rear Harrow Mounting Dimensions 2-84 F-979-0219...
  • Page 101 ASSEMBLY Figure 2-80: Rear Wing Harrow Mounting Dimensions F-979-0219 2-85...

  • Page 102: Land Leveler Installation - Optional

    ASSEMBLY Land Leveler Installation - Optional 2. Slide the Center and Wing Levelers up into the mount slot and insert 1/2-13 x 3 Bolt. On the opposite Kit Part Number 214021 side place the 1 x 1-1/2 Bushing over the bolt and 1.
  • Page 103 ASSEMBLY Figure 2-82: Land Leveler Center Mounting Dimensions F-979-0219 2-87...
  • Page 104 ASSEMBLY Figure 2-83: Land Leveler Wing Mounting Dimensions 2-88 F-979-0219...
  • Page 105 ASSEMBLY Table provided for general use. NOTES: F-979-0219 2-89...

  • Page 106: V-Leveler Installation - Optional

    ASSEMBLY V-Leveler Installation - Optional Kit Part Number 214023 V-Leveler Wing and Land Leveler Wing Installation is similar. Refer to Wing Placement Dimensions, See Figure 2-83. 1. Place the cutout of the V-Leveler Bracket on top and center it on the Drawbar Rear Cross Tube. Secure with 5/8-11 U-Bolts and Locknuts.
  • Page 107 ASSEMBLY Figure 2-84: V-Leveler Installation F-979-0219 2-91...

  • Page 108: Rear Hitch Installation - Optional

    ASSEMBLY Rear Hitch Installation - Optional 4. Secure with Tywraps. 5. Insert the Tandem Harness Adapter into the Kit Part Number 214025 bulkhead plate and secure with two 1/4-20 x 1 Bolts 1. Position the Rear Hitch to the rear frame hitch plates, and Locknuts.

  • Page 109: Operation

    Chapter 3 Operation   DANGER DANGER Never allow anyone to ride on the 3631 Always lock the tractor drawbar in the center Pulvi-Mulcher at any time. Allowing a person to position when transporting the unit. Failure to do ride on the machine can inflict serious personal so can result in serious injury or death and cause injury or death to that person.

  • Page 110: Tractor Preparation

    OPERATION Tractor Preparation • Make sure the tractor receptacle cover latches over the key way on the 7-pin connector to hold the The Brillion 3631 Pulvi-Mulcher is designed to be pulled connector in place. by tractor equipped with a double lip or clevis type hitch. •...

  • Page 111: Hydraulic Lift System

    OPERATION Hydraulic Fold System  WARNING The Pulvi-Mulcher is equipped with a hydraulic fold Escaping hydraulic fluid can cause serious system to raise and lower the wing frames for narrow personnel injury. Relieve system pressure before transport and supply a constant reduced pressure to the repairing, adjusting, or disconnecting.

  • Page 112: Hydraulic Tooth Control

    OPERATION Hydraulic Tooth Control The Pulvi-Mulcher is designed with hydraulic tooth control. The cylinders in conjunction with the Shank Depth Control are used to control shank position. Each tooth control cylinder has an adjustable anchor bolt. 1. To set the anchor bolt unfold Pulvi-Mulcher, machine raised, with all tooth control cylinders fully extended.
  • Page 113 OPERATION NOTE Ensure Tooth Tubes are parallel to the frame prior to making any adjustments. Figure 3-4: Shank Depth Control F-979-0219...

  • Page 114: General Operation

    OPERATION General Operation Field to Road 1. The minimum horsepower requirements are typically Raise machine fully. 9-10 horsepower per foot of width. This will vary widely due to speed, depth, moisture, residue and 1. Remove Clevis Pins and Hair Pins from Lever types of soils.
  • Page 115 OPERATION Figure 3-5: Rockshaft Transport Lock Positions F-979-0219...
  • Page 116 OPERATION Figure 3-6: Hitch Leveler Lock Positions F-979-0219...

  • Page 117: Drawbar Turnbuckle Adjustment

    OPERATION Drawbar Turnbuckle Adjustment Hitch Leveler. See Figure 3-7. Machine may need to be lowered to make adjustment. Remove all transport locks The Pulvi-Mulcher drawbar is designed to float in Field before lowering and ensure shanks are raised. See Position and lock into a set position in transport. Figures 3-5 and 3-6.

  • Page 118: Coil Tine Harrow

    OPERATION Coil Tine Harrow 1. Adjust the Harrow Coil Tine pitch at the rear of the implement, by removing the Harrow Adjustment The Pulvi-Mulcher is equipped with a Coil Tine Harrow to Spring Pins from the Angle Adjustment Tubes and remove the ridges caused by the shanks and tire tracks rotating the tube to the desired angle.

  • Page 119: Optional Land Leveler/V-Leveler

    OPERATION Optional Land Leveler/V-Leveler V-Leveler Height Adjustment To raise or lower the Wing Leveler Bars, remove the The purpose of the Pulvi-Mulcher Land Leveler and 1/2-13 x 3 bolts. To raise or lower the Center Section, V-Leveler is to help fill in tractor wheel tracks in soft soil. remove the 1 x 8 Pin and two 1 x 12-3/4 Pins on the If soil pushes ahead of the bar, it is set too low.

  • Page 120: Scraper Adjustment

    OPERATION Scraper Adjustment NOTE The Pulvi-Mulcher, if equipped with notched rear wheels Scrapers are optional on notched front rollers. will have scrapers. To adjust scrapers; lower machine on Adjustment procedure is the same for the front. level surface. Push wheels against welded stop, add spacer if needed.

  • Page 121: Transport

    OPERATION Transport 1. Check and follow all federal, state, and local requirements before transporting the Pulvi-Mulcher. 2. The Pulvi-Mulcher should be transported only by tractor required for field operation. The implement weight should not exceed more than 1.5 times the tractor weight.
  • Page 122 OPERATION  WARNING Electrocution can occur without direct contact 9. Raise the machine to full transport height. 10. Install transport locks on lift systems. Do not depend solely on implement hydraulics for transport. See Figures 3-5 and 3-6.  WARNING Failure to use transport lock pins during transport may result in permanent equipment damage, serious injury or death...

  • Page 123: Maintenance

    Chapter 4 Maintenance General Torque Specifications (rev. 4/97) This chart provides tightening torques for general purpose applications when special torques are not specified on process or drawing. Assembly torques apply to plated nuts and capscrews assembled without supplemental lubrication (as received condition). They do not apply if special graphite moly-disulfide or other extreme pressure lubricants are used.

  • Page 124: Hydraulic Fitting Torque Specifications

    MAINTENANCE Hydraulic Fitting Torque Specifications 37 degree JIC, ORS, &ORB (REV. 10/97 This chart provides tightening torques for general purpose applications when special torques are not specified on process or drawing. Assembly torques apply to plated nuts and capscrews assembled without supplemental lubrication (as received condition). They do not apply if special graphite moly-disulfide or other extreme pressure lubricants are used.

  • Page 125: Tires

    MAINTENANCE Tires 10. Install a new cotter pin and re-install the hub cap. Recommended tire sizes are 320/70R15 and should be Lubrication Maintenance inflated to 70 PSI. The 3631 Pulvi-Mulcher is equipped with maintenance When Re-Installing the 5/8-18 Wheel Nuts tighten to 50 free bearings in the lifts, leveler, and wings hinges.
  • Page 126 MAINTENANCE Figure 4-2: Lubrication Points and Intervals F-979-0618...

  • Page 127: Roller Axle Assembly

    MAINTENANCE Roller Axle Assembly Clamp Tightening After an initial run of 5-10 hours, check the Roller Axle Tighten the Clamp bolts evenly to achieve equal spacing Assemblies to ensure that the wheels are tight to one between clamp section. Torque to 75 ft-lbs. Thereafter another.

  • Page 128: Clamp End Spacers - Optional

    MAINTENANCE Clamp End Spacers - Optional Installation is the same for either kit. 1. Place the two Axle Spacers between the Axle Clamp The Clamp End Spacer Kits are used to eliminate space and the Wheel Stop. between the Axle Clamp and the Wheel Stop. 2.
  • Page 129 MAINTENANCE Kit Part Number 204831 - 1” Axle Spacer 2. Insert two 3/8-16 x 1 Bolts through the Axle Spacers and secure with 3/8-16 Locknuts. Kit Part Number 204832 - 1-1/4” Axle Spacer Kit Part Number 204833 - 1-1/2” Axle Spacer Refer to the Torque Table for proper bolt torque values.

  • Page 130: Led Warning Lamps

    MAINTENANCE LED Warning Lamps When plugging in the LED 7-pin connector: 1. Make sure the tractor has a good clean receptacle, free of dirt and corrosion. 2. Make sure the 7-pin connector is inserted ALL the way in. With tighter fitting pins, operator may think the connector is all the way in, but really isn’t.

  • Page 131: Storage

    MAINTENANCE Storage 3. If the unit is stored in the folded position, make sure the transport lock pins are installed to prevent 1. The service life of the Pulvi-Mulcher will be extended settling. by proper off-season storage practices. Prior to 4.
  • Page 132 MAINTENANCE Table provided for general use. NOTES: 4-10 F-979-0618...

  • Page 133: General Reference And Specifications

    Chapter 5 General Reference and Specifications Figure 5-1: Model Specifications 1 of 3 F-979-0219...
  • Page 134 GENERAL REFERENCE AND SPECIFICATIONS Figure 5-2: Model Specifications 2 of 3 F-979-0219...
  • Page 135 GENERAL REFERENCE AND SPECIFICATIONS Figure 5-3: Model Specifications 3 of 3 F-979-0219...
  • Page 136 GENERAL REFERENCE AND SPECIFICATIONS Table provided for general use. NOTES: F-979-0219...
  • Page 137 Document Control Revision Log: Date Revision Improvement(s) Description and Comments Team Member 02/2019 Initial Release...
  • Page 138 Equipment from Landoll Corporation is built to exacting standards ensured by ISO 9001 registration at all Landoll manufacturing facilities. Pulvi-Mulcher 3631-25 Models Operator’s Manual Re-Order Part Number F-979-0219 LANDOLL CORPORATION 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.COM Copyright 2018.

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