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Related Manuals for TILMOR 520Y Diesel
Summary of Contents for TILMOR 520Y Diesel
- Page 1 Operators Manual Tractor 520Y Diesel Original Operator’s Manual 12-10004 Rev.01...
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Page 2: Table Of Contents
TABLE OF CONTENTS INTRODUCTION PAGE 6 Product Description ..........................6 Intended Use ............................6 Replacement Parts ..........................6 Using Your Manual ..........................7 Manual Glossary ............................7 SAFETY PAGE 8 Safety Decals ............................8 Training Required ..........................11 Personal Protective Equipment Requirements ..................11 Operation Safety ..........................11 Preventing Accidents ..........................12 Keep Riders Off ............................12 Mounting and Dismounting the Tractor ....................13... - Page 3 TABLE OF CONTENTS Hazard Flasher Switch (AA) .........................25 Head Light Switch (BB) ........................25 Implement Light Switch (CC) .......................25 12 Volt Front Switch (DD) and 4 Pin Socket (OO) ................25 Front Work Light Switch (EE) .......................25 Rear Work Light Switch (FF) ........................25 Directional Signal Switch (HH) ......................25 Horn Switch (II) ............................26 Rear Auxiliary Quick Couplers (LL) ......................26...
- Page 4 Long Term Storage (4 Months or Longer) ....................50 Short Term Storage (Less than 4 Months) ...................50 Removing the Power Unit from Storage ....................50 Maintenance Schedule .........................51 Maintenance Checklist .........................52 Tilmor Maintenance Log ........................53 Tilmor Maintenance Log ........................54 Engine ..............................55 Engine (Continued) ..........................56 Hydraulic ..............................56 Electrical ..............................57...
- Page 5 TABLE OF CONTENTS SPECIFICATIONS PAGE 63 Engine ..............................63 Electrical ...............................63 Power Train ............................63 Controls & Instrument Panel ........................63 Other Features .............................63 Dimensions ............................64 Load Capacities ...........................64 Fluid Capacities & Specifications ......................64 WARRANTY PAGE 65 General Returns Policy ........................65 Non-serialized Product - 1 year ......................65 Serialized Product - 2 year ........................65...
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Page 6: Introduction
Intended Use This tractor is designed solely for use in customary agricultural or similar operations. Use of the Tilmor 520 series tractor in any other manner is considered as contrary to the intended use. -
Page 7: Using Your Manual
A piece of Tilmor equipment that requires a Tilmor tractor for operation. Accessory A device that attaches to a Tilmor tractor or Implement to extend its capabilities. Machine Describes any “Implement” or “Accessory” that is used in conjunction with a Tilmor tractor. -
Page 8: Safety
Keep all safety decals legible. Remove all grease, dirt, and debris from safety decals and instructional labels. If any decals are faded, illegible, or missing, visit www.tilmor.com or call 1-844-255-5864 for replace- ments. When replacement or new components are installed, be sure that current safety decals are affixed to the replacement or new part. - Page 9 SAFETY 1. Wear eye protection, such as gog- gles or a face shield, when checking or servicing batteries. 2. Wear appropriate protective gear, 1. Read the manual before operating the tractor. such as rubber gloves and an 2. Wear personal protective equipment, such as safety apron, when checking or servicing glasses, closed toe shoes or boots, and ear protection.
- Page 10 SAFETY 1. Cutting/dismemberment/entagle- ment hazard - Stay away from mov- ing parts. 1. DANGER: Explosion/Fire Hazard 2. Keep away from fire, sparks, and pilot lights when refueling or storing tractor and fuel. 3. Smoking is prohibited. Decal Description Part Number Quantity Operator Safety 00.0548...
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Page 11: Training Required
SAFETY General Safety Procedures for Tilmor Tractors, Implements, & Accessories Training Required • The owner of this machine is solely responsible for properly training the operators. • The owner/operator is solely responsible for the operation of this machine and prevention of accidents or injuries occurring to him/herself, other people or property. -
Page 12: Preventing Accidents
SAFETY General Safety Procedures for Tilmor Tractors, Implements, & Accessories Operation Safety (continued) • Stop operation immediately at any sign of equipment failure. An unusual noise can be a warning of equip- ment failure or a sign that maintenance is required. Make all necessary repairs before operating the machine again. -
Page 13: Mounting And Dismounting The Tractor
SAFETY General Safety Procedures for Tilmor Tractors, Implements, & Accessories Mounting and Dismounting the Tractor • To prevent falling accidents always face the machine when mounting or dismounting. Maintain three points of contact with steps and hand holds. • Never mount or dismount a moving machine. -
Page 14: Towing Loads
Keep all safety decals legible. Remove all grease dirt, and debris from safety decals and instructional labels. • If any decals are faded, illegible, or missing, replacements can be obtained at www.tilmor.com. • When new components are installed, be sure that current safety decals are affixed to the replacement com- ponents. -
Page 15: Fuel Safety
SAFETY General Safety Procedures for Tilmor Tractors, Implements, & Accessories Fuel Safety • To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. • Do not refuel the machine while smoking or at a location near flames or sparks. -
Page 16: Roll Over Protective Structure (Rops)
SAFETY 520Y Tractor Safety Procedures Roll Over Protective Structure (ROPS) WARNING WARNING Keep the ROPS locked in the upright position and Alterations or modifications to this machine and/ the seat belt securely fastened during operation. or the ROPS structure can reduce safety and could Failure to do so could result in serious injury or loss cause damage to the machine. -
Page 17: California Proposition 65
For more information go to www.P65Warnings.ca.gov Operator Safety Interlock System The Tilmor 520Y Tractor is equipped with a safety interlock system. This system: • Prevents the engine from starting unless the operator is present in the seat. •... -
Page 18: Testing The Safety Interlock System (Continued)
SAFETY 520Y Tractor Safety Procedures Testing the Safety Interlock System (continued) Tests 1-4 test the ‘Engine Start’ function. For each test, ensure that the parking brake is engaged and the high/low range shift lever is in the neutral position. As listed below for each test put the transmission in gear or neutral position, ensure there is or is not an operator present in the seat, and engage or disen- gage the BPTO if equipped. -
Page 19: Operational Controls
OPERATIONAL CONTROLS OPERATIONAL CONTROLS Standard Operational Control Locations Use the following images to help identify the loca- tions of operational controls. The letter next to each control can be referenced to the list that follows these images. A. Speedometer B. Tachometer C. -
Page 20: Optional Operational Control Locations
OPERATIONAL CONTROLS OPERATIONAL CONTROLS Optional Operational Control Locations Use the following images to help identify the loca- tions of operational controls. The letter next to each control can be referenced to the list that follows these images. Rear Hitch Arms Rear Hitch Arms Front Hitch Arms Front Hitch Arms... -
Page 21: Optional Operational Control Locations
OPERATIONAL CONTROLS Optional Operational Control Locations RR. Seat Slide Lever SS. Lumbar Support Knob Use the following images to help identify the loca- TT. Seat Back Angle Adjustment Lever tions of operational controls. The letter next to each control can be referenced to the list that follows UU. -
Page 22: Speedometer Cluster Gauge (A)
OPERATIONAL CONTROLS OPERATIONAL CONTROLS Speedometer Cluster Gauge (A) Tachometer Gauge Cluster (B) The speedometer gauge contains a speedometer, The tachometer gauge contains a water high tem- BPTO indicator light, glow plug indicator light, and perature indicator light, tachometer, low voltage parking brake indicator light. -
Page 23: Ignition Switch (C)
OPERATIONAL CONTROLS Ignition Switch (C) 4 Speed Transmission Gear Shift Lever (F) Provides four forward travel speeds and one reverse speed. Using the 4 speed gear shift lever and the 2 speed high/low range shift lever in dif- ferent combinations provides eight forward speeds and two reverse speeds. -
Page 24: Electrical System Circuit Breaker (J)
The brake pedals are used together to stop the implement to be incrementally raised tractor. The Tilmor tractor is equipped with indepen- or lowered by 5/16”. Moving the depth control han- dent brake pedals for the left and right rear wheels. -
Page 25: Hazard Flasher Switch (Aa)
OPERATIONAL CONTROLS Hazard Flasher Switch (AA) Front Work Light Switch (EE) 1. On 1. On 2. Off 2. Off Depressing the top portion of Depressing the top portion of the front the hazard switch flashes both work light switch turns on the front directional turn signal lights. -
Page 26: Horn Switch (Ii)
1. Aux Hydraulic Couplers Direction #1 implements mounted 2. Aux Hydraulic Couplers Hold on the mid mount 3. Aux Hydraulic Couplers Direction #2 of the Tilmor tractor. Moving the front hydraulic control Lift the BPTO handle lever forward or backward controls upwards to engage the auxiliary functions of mid mounted the BPTO. -
Page 27: Hoist Retaining Pin (Xx)
OPERATIONAL CONTROLS Hoist Retaining Pin (XX) The retaining pin secures the implement hoist in place on the tractor. The retaining pin should be installed at all times. Winch Handle (YY) The winch handle is used to operate the hoist. Cranking the handle clockwise retracts the cable (lifts the implement). -
Page 28: General Operation
3. Allow the engine to idle for 3-5 minutes. 4. Turn the ignition key to the off position. The Tilmor 520 tractor is equipped with an interlock system for operator safety. The safety interlock 5. If parking the tractor for an extended period of... -
Page 29: Driving The Tractor
GENERAL OPERATION Driving The Tractor Emergency Stopping The Tractor 1. Depress the clutch CAUTION 2. Depress both brake pedals evenly. 3. Turn the ignition key to the off position. The tractor must be at a complete stop before 4. Set the parking brake. shifting the two speed transmission. -
Page 30: Implement Hoist
5. Close the hitch arm latches ensuring the imple- ment or tool bar is securely locked in place. The track width of the Tilmor 520 series tractor is adjustable from 50” on center to 78” on center in 2” Implement Hoist increments. - Page 31 5. Remove the wheel from the tractor. 12. Adjust the other side of the front axle in the same 6. Reference the chart below to reach the desired manner as required. track width for your Tilmor tractor. Wheel Offset Track Width Rim Orientation* Dish Orienta-...
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Page 32: Ballast
Towing • Ensure that enough ballast is used on the front The Tilmor 520 series tractor is capable of towing of the tractor to ensure sufficient weight for loads up to 2000 lbs (907 kg). The receiver style steering. -
Page 33: Service
If any component of the 520 series tractor requires replacement, use only original Tilmor replacement parts. Tilmor replacement parts are available on our website at www.tilmor.com or reach a customer service representative at 1-844-255-5864. Radiator Access Cover (B). Cleaning And Appearance Care... - Page 34 SERVICE 4. Seat (D). 7. Brake Master Cylinder Access Panel (G). Fuse Panel Access Cover (E). Fuel Shut Off Valve Access Cover (F). Service - 34...
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Page 35: Lubrication Locations
SERVICE Lubrication Locations 5. Front Hitch Cylinder Lubrication is required at the following locations. Refer to the maintenance schedule for service inter- vals and amount of grease. Refer to the Specification section for grease type. 1. Outer Tie Rods 6. Rear Hitch Cylinder 7. -
Page 36: Checking Hydraulic Fluid Level
SERVICE Checking Hydraulic Fluid Level Checking Engine Oil Level Check the hydraulic fluid level when the hydraulic Attention system is cold, prior to operating the tractor. If the hydraulic system is warm, allow one hour for the Avoid Engine Damage! hydraulic system to cool before checking the fluid Failure to check the oil level regularly could lead level. -
Page 37: Changing Air Filter Elements
SERVICE Changing Air Filter Elements Attention CAUTION The recommended engine oil is Mobil Delvac Extreme 10W-30. See the Specification section of When the air filter elements are removed, an this manual for more information. opening is created to the internal parts of the If the oil level is low, remove the oil fill cap engine. -
Page 38: Checking The Cooling System
SERVICE Checking The Cooling System 6. Release both latches (C) on the filter assembly and unhook the latches from the filter housing. WARNING Avoid Personal Injury If the unit has been running, the radiator and radiator coolant will be hot and can burn skin! Built-up pressure in the radiator can cause and explosive release of coolant if the radiator cap is removed:... -
Page 39: Cleaning The Radiator And Screen
SERVICE Cleaning The Radiator and Screen 1. Park the tractor on a level surface. 2. Engage the parking brake and shut off the 1. Park the tractor on a level surface. engine. 2. Engage the parking brake and shut off the 3. -
Page 40: Filling The Fuel Tank
SERVICE Filling The Fuel Tank Fuel Filter / Water Separator Water and sediment can be observed through the DANGER glass bowl on the bottom of the filter. 1. Drain water through the valve (A). 2. Remove sediments through the plug opening Fuel is flammable and/or explosive. -
Page 41: Checking The Brake Fluid
SERVICE Checking the Brake Fluid Checking the Transmission Fluid 1. Park the tractor on a level surface. 1. Park the tractor on a level surface. 2. Engage the parking brake and shut off the 2. Engage the parking brake and shut off the engine. -
Page 42: Checking The Fan (Alternator) Belt
SERVICE Checking The Fan (Alternator) Belt Adjusting The Fan (Alternator) Belt WARNING WARNING Avoid Personal Injury! Avoid Personal Injury! Fingers or loose clothing can get caught in Fingers or loose clothing can get caught in rotating parts. Shut off the power unit engine, rotating parts. -
Page 43: Checking Drive Belts
SERVICE Checking Drive Belts 5. Loosen the alternator adjustment bolt (C). WARNING Avoid Personal Injury! Fingers or loose clothing can get caught in rotating parts. Shut off the power unit engine, remove the ignition key, and wait for all moving parts to stop rotating before working on the tractor. -
Page 44: Adjusting The Drive Belts Tension
SERVICE Adjusting The Drive Belts Tension 9. Checking The Hydraulic Pump Belt WARNING WARNING Avoid Personal Injury! Avoid Personal Injury! Fingers or loose clothing can get caught in Fingers or loose clothing can get caught in rotating rotating parts. Shut off the power unit engine, parts. -
Page 45: Adjusting Hydraulic Pump Belt Tension
SERVICE Adjusting Hydraulic Pump Belt Tension 7. Loosen the 3/8” flange nut (B). WARNING Avoid Personal Injury! Fingers or loose clothing can get caught in rotating parts. Shut off the power unit engine, remove the ignition key, and wait for all moving parts to stop rotating before working on the tractor. -
Page 46: Cleaning The Battery And Terminals
SERVICE Cleaning The Battery and Terminals Jump Starting Procedure 1. Park the tractor on a level surface. DANGER 2. Engage the parking brake and shut off the engine. 3. Remove the key from the ignition switch. The battery produces a flammable and explosive 4. -
Page 47: Replacing Fuses
If a light is no longer function- 2. Engage the parking brake and shut off the ing the entire light must be replaced. Replacement engine. lights can be purchased at www.Tilmor.com 3. Remove the key from the ignition switch. Service - 47... -
Page 48: Steering Wheel Adjustment
SERVICE 4. Lean the operators seat forward. 8. Adjust the stop bolt in or out until the desired distance is achieved. 5. Remove the inspection cover (A) from the trans- mission. 9. Adjust the brake pedal adjustment rod (E) so that the brake pedal is 1/4”... -
Page 49: Tire Pressure
SERVICE Tire Pressure Parking Brake Inspection & Adjustment Check the tire pressure prior to operation, as part 1. Park the tractor on a level surface. of the daily inspection. Keep tire inflation within the 2. Shut off the engine and remove the key from the proper range to prevent premature wear and/or poor ignition switch. -
Page 50: Long Term Storage (4 Months Or Longer)
SERVICE 15. Grease and lubricate all points specified in the maintenance section. Wipe off any excess grease or oil. After the above steps have been performed, com- plete the preparation for storage by performing the steps for either long term storage (4 months or lon- ger) or short term storage (less than 4 months). -
Page 51: Maintenance Schedule
Torque to 130 ft-lbs (176 Nm) * If heavy load, high temperature, or dusty condition service intervals are not specified, Tilmor recommends servicing more frequently at 1/2 the standard service interval. ** Operation in severe conditions may require more frequent service intervals. -
Page 52: Maintenance Checklist
Torque to 130 ft-lbs (176 Nm) * If heavy load, high temperature, or dusty condition service intervals are not specified, Tilmor recommends servicing more frequently at 1/2 the standard service interval. ** Operation in severe conditions may require more frequent service intervals. -
Page 53: Tilmor Maintenance Log
SERVICE Tilmor Maintenance Log Model Number: ______________________ Serial Number: __________________________ Date: Hours: Description of Repairs/Service Initials Service - 53... -
Page 54: Tilmor Maintenance Log
SERVICE Tilmor Maintenance Log Date: Hours: Description of Repairs/Service Initials Service - 54... -
Page 55: Engine
TROUBLESHOOTING Symptom: Possible Cause: Starter will not engage. Battery disconnect switch is in the Off position. Blown fuse. Engine Tractor transmission is not in neutral. Low battery voltage. BPTO is engaged (if equipped). Engine cranks, but will not start. Fuel shut-off valve is turned off. Insufficient fuel level. -
Page 56: Engine (Continued)
TROUBLESHOOTING Engine (Continued) Symptom: Possible Cause: Oil light comes on when running. Low oil level. Faulty oil sender. Faulty or plugged oil pump. Excessive fuel consumption. Plugged or restricted air filters or hose. Dirty or faulty fuel injectors. Excessive oil consumption. Check for leaks. -
Page 57: Electrical
TROUBLESHOOTING Electrical Symptom: Possible Cause: Battery does not charge. Loose or corroded connections. Broken or loose wire in the charging system. Blown fuse in the charging system. Defective battery. Loose alternator belt. Defective alternator. Lights are inoperable. Blown fuse. Broken wire. Defective Light Switch. -
Page 58: Wiring Circuit - Main Power / Ignition Switch Schematic
TROUBLESHOOTING Wiring Circuit - Main Power / Ignition Switch Schematic A-147-BLK-12 A-133-RED-12 A-126-RED-18 A-148-RED-18 A-127-RED-18 Troubleshooting - 58... -
Page 59: Wiring Circuit - Gauges / Usb / Aux / Misc Fuse Block Schematic
TROUBLESHOOTING Wiring Circuit - Gauges / USB / AUX / Misc Fuse Block Schematic A-073-RED-18 A-072-RED-18 A-071-RED-18 Troubleshooting - 59... -
Page 60: Wiring Circuit - Operation Interlock Schematic
TROUBLESHOOTING Wiring Circuit - Operation Interlock Schematic A-014-BLK-18-GXL A-141-RED-18 A-090-BLK-18 A-089-BLK-18 A- 0 8 0-BRN-18 A-080-BRN-18 A-002-BRN-18 A-226-GRN-18 D-131-BLK-18 D-103-BRN-18 D-002-BRN-18 D-226-GRN-18 Troubleshooting - 60... -
Page 61: Wiring Circuit - Engine Functions / Diesel - Gas Schematic
TROUBLESHOOTING Wiring Circuit - Engine Functions / Diesel - Gas Schematic A-137-RED-18 A-102-BLU-12 A-100-BLU-12 Troubleshooting - 61... -
Page 62: Wiring Circuit - Head & Tail Light - Directional / Hazards Schematic
TROUBLESHOOTING Wiring Circuit - Head & Tail Light - Directional / Hazards Schematic A-066-RED-18 A-063-RED-18 A-064-RED-18 A-065-RED-18 A-150-BLK-18 A-165-YEL-18 A-166-YEL-18 Troubleshooting - 62... - Page 63 Attachment System ........Tilmor...
- Page 64 Weight** ........2900 lbs (1315 kg) Tilmor LLC. Reserves the right to change any specifications without notice.
- Page 65 Under the terms of the warranty, Tilmor may opt to repair, replace, or issue a refund for products that are defective or have sustained damage in shipping. Replacement of products or parts subject to normal wear and tear is the responsibility of the customer.
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