ALTER SM 1180 Series Technical Notes

Switching power generator for 6kw magnetron

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SM1180 & TM060
SWITCHING POWER GENERATOR
FOR 6 KW MAGNETRON
SM1180 D for line 3 x 208V
SM1180 T for line 3 x 400V
SM1180 U for line 3 x 480V
TM060: generator (head)
TECHNICAL NOTE
(issue December 2007)

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Summary of Contents for ALTER SM 1180 Series

  • Page 1 SM1180 & TM060 SWITCHING POWER GENERATOR FOR 6 KW MAGNETRON SM1180 D for line 3 x 208V SM1180 T for line 3 x 400V SM1180 U for line 3 x 480V TM060: generator (head) TECHNICAL NOTE (issue December 2007)
  • Page 2: Ce Declaration Of Conformity

    SM1180 & TM060 CE Declaration of Conformity Dichiarazione di Conformità CE Nome del Costruttore: ALTER s.r.l Manufacturer’s Name: Indirizzo del Costruttore: Via Curie, 8 - 42100 Reggio Emilia - Italy Manufacturer’s Address: Dichiara che il Prodotto: Declare that the product:...
  • Page 3 SM1180 & TM060 Rev. Revision note Date File First emission March 1997 SM1180_r0 SM1180 version 0, 2 & 3 December 1999 SM1180T3_r1 TM060 version 2 & 3 June 2002 SM1180T3_r2eng Deleted TM060 version 3 May 2004 SM1180T3_r3eng Upgraded with SM1180U data October 2004 SM1180_r4eng Upgraded with RD8400 data...
  • Page 4: Rohs Conformity

    Decreto Legislativo D.L. n. 151 – 25/07/2005 (WEEE and RoHS) Starting from September 2005 Alter has set the rule to accept only RoHS compliant components from its Suppliers. At the present date of 15 May 2006, 90% of components in our stock is RoHS compliant.
  • Page 5: Table Of Contents

    SM1180 & TM060 Contents General Informations CE Declaration of Conformity 1 This equipment satisfy the European Standard EN 61010- General Informations 4 1 (=CEI 66-5) (=IEC 1010-1) approved by CENELEC on 9/3/1993. How to order 33 Technical assistance 33 Warnings 4 With reference to EN 61010-1 standard, note: this appliance must be installed and serviced only by qualified SM 1180...
  • Page 6: General Description

    SM1180 & TM060 Handling Warnings -a 4 digit display (lower) showing the reverse power (if the necessary external accessories are provided) The SM1180 has two handles on the front panel to help -several signalling LED for working conditions unpacking and handling operations: never use only the - inlet air filter handles to lift the equipment but support the weight with an appropriate base on bottom!
  • Page 7 SM1180 & TM060 The rear panel comprises the following: The SM1180 has been developed to power and monitor our - a 7 pins socket for main supply (Conn. #1) remotable microwave head type TM060. - the fuses holders The SM1180 power supply may be used also to power - a 14 pins socket for the signals (Conn.
  • Page 8: Equipment Ratings

    SM1180 & TM060 Equipment Ratings any versions SM1180T SM1180U SM1180D Main supply (50/60 Hz): 3x400 V 3x480 V 3x208 V Minimum main voltage: 3x360 V 3x435 V 3x187 V Maximum main voltage: 3x440 V 3x525 V 3x229 V Form factor: 1.22 1.22 1.08...
  • Page 9: Environmental Conditions

    SM1180 & TM060 Environmental conditions Reference signal to adjust power: a) 0-5 Vdc (Z=20 Kohm) b)0-10 Vdc (Z=10 Kohm) Use: indoor use only (standard) Altitude: tested up to 2,000 m (approx c)0-20 mA (Z=250 ohm) 6,000 feet) Filament preheating time: 12 seconds Temperature: 5°C to 40°C (41°F to 104°F)
  • Page 10: Connectors And Fuses Specifications

    SM1180 & TM060 Handling instructions Note that each equipment has its own fan which intake approx 200 m³/h: the outlet of the exhaust air is on rear side of the equipment. The equipment weight is 36.5 kg (80 lbs) for SM1180T and 40 kg (87 lbs) for SM1180D/U.
  • Page 11: Equipment Operation

    (armoured if appropriate) with ext diam. 13 mm max. second and the “READY” contact is closed. Assemble the wire into plug according to AMP’s instructions: a resin epoxy filling is required. Alter may supply the HV cable with lenght on request. Operating control VII) the connector #6 allows the use of the remote “INTER-...
  • Page 12: Display And Led Meaning

    SM1180 & TM060 Display and LED meaning. MAX REVERSE: ON when the signal of the reverse power exceeds its threshold . On the front panel there are 2 digital displays, one upon the other, and on one side there are the status leds. The upper Visualization modes of the upper display display and leds are controlled by the main CPU (or “master”...
  • Page 13: Alarms Table

    SM1180 & TM060 Alarms coding The 3 bit binary code is wired as follow: A--1: magnetron overtemperature - bit n° 1 (LSB): pin n°11 of the connector #2 A--2: rack overtemperature - bit n° 2: pin n°12 “ “ “ A--3: arc detection - bit n°...
  • Page 14: Buttons Meaning & Programm. Procedures (Slave Cpu)

    SM1180 & TM060 Buttons meaning and programming procedures On the right side of the display are located the 3 push-buttons: “F” to enter into programming or select a function or (Slave CPU): To modify the internal parameters follow the same procedure confirm/exit;...
  • Page 15: Functions Table (Master Cpu)

    SM1180 & TM060 Functions table of Master CPU Default F_nn Parameter Comment Value Values >9999 =values/10 (format: Anodic current (mA) nnn-) Anodic voltage (V) Value showed=value/10 F_00 Magnetron power (W), calculated value “ Values >9999 displayed as hours Working hours counter * 100, with last digit equal to _ Set display mode Standard...
  • Page 16: Functions Table (Slave Cpu)

    SM1180 & TM060 Functions table of Slave CPU F_nn Default Parameter Comment Value F_00 Not used F_01 Display mode set Programming mode set F_02 Not used F_03 8000 Not used F_04 Not used F_05 8000 Not used F_06 Not used F_07 600 (=6000W) Reverse Power alarm threshold...
  • Page 17: Cleaning

    SM1180 & TM060 Equipment maintenance Cleaning Once a week inspect the inlet air filter as well as the outlet window. The inlet filter, on the front panel, may be taken off by means of a screwdriver or similar tool doing raise between the filter and the panel: before doing any operation switch off the external circuit breaker provided to remove the main from the equipment.
  • Page 18: Components Lists

    SM1180 & TM060 Components list (see drawing at page 19) Pos. Q.ty Description Main breaker (Magnetic breaker) C60L-MA26369 Main breaker (Magnetic breaker) IA3RV13214DC10 Main breaker (Magnetic breaker) IAC60H25135 Potentiometer RS-33P010K 7 pins Socket, AMP/CPC Conn.# 1 CPC07/2061371 Male pin, size XII CPCX/0662614 Male pin, size XII 60A CPCX/1939914...
  • Page 19 SM1180 & TM060 Components list (see drawing at page 19) Pos. Q.ty Description Capacitor pack board M209 800000209 Capacitor pack board M201 800000209 4 pins, H.V. Socket AMP/LGH Kit MO/…8630173 Female pin (included on kit) 4 pins, H.V. Plug AMP/LGH (included on kit) Male pin (included on kit)
  • Page 20 SM1180 & TM060 Components layout page 19 of 35 File: SM1180_r9eng - December 2007 - Technical note: SM 1180 & TM 060...
  • Page 21: Pin Out Of Connector # 1 Sm1180D V.4/5

    SM1180 & TM060 Pin out of connector # 1 SM1180D v.4/5 page 20 of 35 File: SM1180_r9eng - December 2007 - Technical note: SM1180 & TM 060...
  • Page 22: Pin Out Of Connector # 1 Sm1180T/U V.4/5

    SM1180 & TM060 Pin out of connector # 1 SM1180T/U v.4/5 page 21 of 35 File: SM1180_r9eng - December 2007 - Technical note: SM 1180 & TM 060...
  • Page 23: Pin Out Of Connector # 1 & # 7 Sm1180D V.54/55

    SM1180 & TM060 Pin out of connector # 1 & # 7 SM1180D v.54/55 page 22 of 35 File: SM1180_r9eng - December 2007 - Technical note: SM1180 & TM 060...
  • Page 24: Pin Out Of Connector # 1 & # 7 Sm1180T/U V.54/55

    SM1180 & TM060 Pin out of connector # 1 & # 7 SM1180T/U v.54/55 page 23 of 35 File: SM1180_r9eng - December 2007 - Technical note: SM 1180 & TM 060...
  • Page 25: Pin Out Of Connector #2

    SM1180 & TM060 Pin out of connector # 2 page 24 of 35 File: SM1180_r9eng - December 2007 - Technical note: SM1180 & TM 060...
  • Page 26 SM1180 & TM060 Pin out of connector # 3 and #5 page 25 of 35 File: SM1180_r9eng - December 2007 - Technical note: SM 1180 & TM 060...
  • Page 27: Pin Out Of Connectors #3

    SM1180 & TM060 Pin out of connector # 4 using Linear Power Sensor RD8400Ax page 26 of 35 File: SM1180_r9eng - December 2007 - Technical note: SM1180 & TM 060...
  • Page 28: Control And Igbt Driver Board M216

    SM1180 & TM060 Control and IGBT driver board M 216 Trimmer RS1 allow fine filament voltage adjusting; turn clockwise to increase filament voltage. Warning! When ENABLE is on, don’t operate on filament, as it is at High Voltage to ground. Il Trimmer RS1 permette la regola- zione fine della tensione di filamento: ruotando in senso orario si aumenta la...
  • Page 29: Alarm Codes Table

    SM1180 & TM060 ALARM CODES TABLE Code Description Possible cause/solution A__0 Insufficient air or water flow in magnetron head; Incoming water temperature to high in A__1 Magnetron over temperature magnetron head; Check thermoswitch/connections on magnetron. Ambient air temperature too high. A__2 Power supply over temperature No air flow.
  • Page 30: Physical Specifications

    SM1180 & TM060 TM060 REMOTE MICROWAVE - white lamp, on panel, lighted up when microwave are ON GENERATOR HEAD (MICROWAVE ON); - filament transformer - thermoswitch to protect the magnetron; The TM060 may be easily powered by the SM1180 switching - water outlets on the opposite side of the electrical connec- power supply and may be located in a remote place: the power tions;...
  • Page 31 SM1180 & TM060 page 30 of 35 File: SM1180_r9eng - December 2007 - Technical note: SM1180 & TM 060...
  • Page 32: Wiring Example

    SM1180 & TM060 Wiring example page 31 of 35 File: SM1180_r9eng - December 2007 - Technical note: SM 1180 & TM 060...
  • Page 33: Assembling Example With Circulator

    SM1180 & TM060 Assembling example with circulator page 32 of 35 File: SM1180_r9eng - December 2007 - Technical note: SM1180 & TM 060...
  • Page 34: How To Order

    Note: version 4 replace version 3 label. Pls specify at order the value of the reference signal you have: Alter reserves the right to improve or modify this products, 0-10 V (standard) at any time, without obligation to notify any person or or 0-5 V entity of such changes.
  • Page 35: General Description

    SM1180 & TM060 Appendix RD 8400 A Power Sensor at 2450 MHz Calibration data The label near the SMA connector states the type of calibration performed. The figure shows the dB INPUT ATTEN.: 66.0 dB attenuation of the device (circulator or directional coupler) connected in that MAX GUIDE POWER position.
  • Page 36 SM1180 & TM060 Working modes Conversion Table dBm → W Depending on the desired measure, RD8400A may Typical Input Attenuation using: be configured in three different modes: 1) Pulse Power (jumper between pin #3 and #6 of Directional Coupler: 60dB 100W 1.000W 3.500W...

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Tm060Sm1180 dSm1180 tSm1180 u

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