Table of Contents
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Instructions/Parts
Merkur
Spray Packages
For high-performance finishing and coating applications in hazardous or non-hazardous
locations.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
See the charts beginning on page 5 for model information, including maximum air inlet pressures and maximum fluid
working pressures.
Cart Mount
®
Non-Heated
ti11881a
Wall Mount
312797D
ti11882a
ll 2 G c T3
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Table of Contents
Related Manuals for Graco Merkur G10W09
Summary of Contents for Graco Merkur G10W09
- Page 1 Instructions/Parts ® Merkur Non-Heated Spray Packages 312797D For high-performance finishing and coating applications in hazardous or non-hazardous locations. Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. See the charts beginning on page 5 for model information, including maximum air inlet pressures and maximum fluid working pressures.
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Page 2: Table Of Contents
Adjust the Spray Pattern ....21 Graco Information ......50 Shutdown . -
Page 3: Related Manuals
Related Manuals Related Manuals ™ DataTrak includes agency approvals listed below. Manual Description 312792 Merkur Displacement Pump II 1 G 0359 312794 Merkur Pump Assembly EEx ia IIA T3 Nemko 312796 ™ Conforms to Air Motor 06ATEX1124 FM std 3600 & 3610 312798 Merkur Electrostatic Packages for use in Class I Div 1... - Page 4 Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS forms from distributor or retailer. • Check equipment daily. Repair or replace worn or damaged parts immediately with genuine Graco replacement parts only. •...
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Page 5: Models
Models Models Check the identification plate (ID) for the 6-digit part number of your package. Use the following matrix and tables to define the components of your package. For example, package number G30C26 represents a Merkur package (G), with a 30:1 ratio pump (30), cart mounting (C), and the components shown for (26) in the table on page 10. Wall Mount Cart and Stand Mount... -
Page 6: Merkur 10:1 Packages (G10Cxx And G10Wxx)
Models Merkur 10:1 Packages (G10Cxx and G10Wxx) Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure: 1000 psi (6.9 MPa, 69 bar) Model Hoses Accessories Controls Maximum (pump Fluid Flow Wall Cart Pump Fluid Siphon Fluid Rate Mount... -
Page 7: Merkur 15:1 Packages (G15Wxx, G15Cxx, And G15Txx)
Models Merkur 15:1 Packages (G15Wxx, G15Cxx, and G15Txx) Maximum Inlet Air Pressure 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure: 1500 psi (10.3 MPa, 103 bar) Accessories Model Air Controls Hoses Maximum Pump Fluid Flow Wall Cart Stand Pump Pump Fluid... -
Page 8: Merkur 18:1 Packages (G18Wxx And G18Cxx)
Models Merkur 18:1 Packages (G18Wxx and G18Cxx) Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure: 1800 psi (12.4 MPa, 124 bar) Model Air Controls Hoses Accessories Maximum Pump Fluid Fluid Flow Wall Cart Pump Pump Fluid Whip... -
Page 9: Merkur 24:1 Packages (G24Wxx And G24Cxx)
Models Merkur 24:1 Packages (G24Wxx and G24Cxx) Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure: 2400 psi (16.5 MPa, 165 bar) Model Air Controls Hoses Options Maximum Pump Fluid Flow Wall Cart Pump Pump Fluid Siphon Fluid... -
Page 10: Merkur 30:1 Packages (G30Wxx, G30Cxx, And G30Txx)
Models Merkur 30:1 Packages (G30Wxx, G30Cxx, and G30Txx) Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure: 3000 psi (20.7 MPa, 207 bar Model Air Controls Hoses Accessories Maximum Pump Fluid Flow Wall Cart Stand Pump Pump Fluid... - Page 11 Models Model Air Controls Hoses Accessories Maximum Pump Fluid Flow Wall Cart Stand Pump Pump Fluid Siphon Fluid Drain Rate Mount Mount Mount Assembly Only Hose Hose Filter Hopper Valve DataTrak gpm (lpm) ✔ ✔ ✔ G30W57 ----- W30CAS XTR5 ✔...
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Page 12: Merkur 36:1 Packages (G36Wxx And G36Cxx)
Models Merkur 36:1 Packages (G36Wxx and G36Cxx) Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure: 2800 psi (19.3 MPa, 193 bar) Model Air Controls Hoses Accessories Maximum Pump Fluid Fluid Flow Wall Cart Pump Pump Fluid Whip... -
Page 13: Merkur 45:1 Packages (G45Wxx And G45Cxx)
Models Merkur 45:1 Packages (G45Wxx and G45Cxx) Table A: Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure: 4500 psi (31.0 MPa, 310 bar) Model Air Controls Hoses Accessories Maximum Pump Fluid Fluid Flow Wall Cart Pump Pump... -
Page 14: Merkur 48:1 Packages (G48Wxx And G48Cxx)
Models Merkur 48:1 Packages (G48Wxx and G48Cxx) Table A: Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure: 4500 psi (31.0 MPa, 310 bar) Model Air Controls Hoses Accessories Maximum Pump Fluid Fluid Wall Cart Pump Pump Fluid... -
Page 15: Installation
Installation Installation Package configurations vary widely. See pages 6-14 to determine the components included in your model. Items designated as accessories are not included in the packages. Air Shutoff Valve (optional accessory) Air-Assisted Spray Gun Air Filter (optional accessory) Gun Fluid Supply Hose Gun Air Pressure Gauge Gun Air Supply Hose Gun Air Pressure Regulator... -
Page 16: General Information
NOTE: Always use Genuine Graco Parts and Accesso- 2. Position the wall bracket about 1.2-1.5 m (4-5 ft) ries, available from your Graco distributor. If you supply above the floor. For ease of operation and service, your own accessories, be sure they are adequately make sure the pump air inlet, fluid inlet, and fluid sized and pressure-rated for your system. -
Page 17: Air Line Accessories
Installation • The transparent hose (N, labeled “Air Hose Only”) Grounding provides the gun air supply. • The blue hose (M) provides the gun fluid supply. • The gun swivel (K) allows for freer gun movement and comes attached to the blue hose (AA pack- 1. -
Page 18: Setup
Operation Operation Setup 1. See F . 1. Attach end of blue fluid hose (M) to pump outlet (R) or filter (P) outlet. Pressure Relief Procedure 2. Attach one end of the air hose (N) to gun air regula- tor (D). 3. -
Page 19: Flush The Pump Before First Use
If the fluid you are using may be contaminated by the oil, flush it out with a compatible solvent. See Flush the Pump on page 22. Before starting, fill wet cup (T) 1/3 full with Graco Throat Seal Liquid (TSL) or compatible solvent. Trigger Lock See F . -
Page 20: Install The Spray Tip
Operation 8. Open bleed-type air valve (E). Slowly turn clockwise Adjust the Atomization pump air regulator (H) increasing pressure until pump starts. 9. Cycle pump slowly until all air is pushed out and pump and hoses are fully primed. 1. Do not turn on atomizing air supply. Fluid pressure 10. -
Page 21: Adjust The Spray Pattern
Operation Adjust the Spray Pattern 3. See F . 5. For narrower pattern, turn pattern adjustment valve knob (AA) counterclockwise (out). If pattern is still not narrow enough, increase air Packages with Airless Guns pressure to gun slightly or use different size tip. The spray tip orifice and spray angle determine pattern coverage and size. -
Page 22: Maintenance
• Before first use Wet Cup • When changing colors or fluids Fill the wet cup one-half full with Graco Throat Seal Liq- uid (TSL). Maintain level daily. • Before repairing equipment • Before fluid dries or settles out in a dormant pump (check the pot life of catalyzed fluids) •... -
Page 23: Troubleshooting
Fluid dried on the displacement rod. Clean; always stop the pump at the bottom of its stroke; keep the wet-cup 1/3 filled with Graco throat seal liquid (TSL). Dirty, worn, or damaged air motor Clean or repair air motor. See manual parts. -
Page 24: Datatrak Controls And Indicators
DataTrak Controls and Indicators DataTrak Controls and Indicators Key for F AA Runaway Limit, in cycles per minute (user settable; RK Reset Key (Resets faults. Press and hold for 3 seconds to 00=OFF) clear the batch totalizer.) Push to toggle between flow rate AB Lower Displacement (user settable) and cycle rate. -
Page 25: Datatrak Operation
See page 27 for a descrip- tion of E1, E2, and E5 error codes. NOTE: Graco recommends setting runaway (if equipped) to 60 NOTE: When runaway, E1, E2, and E5 error options are enabled, a ✓... - Page 26 DataTrak Operation Prime/Flush Display 1. See F . 7. To enter Prime/Flush mode, press any See F . 7. The display (AE) will turn off after 1 minute of inactivity in Run mode or 3 minutes in Setup mode. key to wake up the display, then press .
- Page 27 DataTrak Operation Table 1: Diagnostic Codes Symbol Code Code Name Diagnosis Cause Runaway Pump running faster than set • Increased air pressure. (DataTrak only) runaway limit. • Increased fluid output. • Exhausted fluid supply. Diving Up Leak during upstroke. Worn piston valve or packings. Diving Down Leak during downstroke.
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Page 28: Replace Datatrak Battery Or Fuse
. 11. non-hazardous location. Use only the following approved replacement batter- Replace Fuse ies. Use of an unapproved battery will void Graco’s warranty and FM and Ex approvals. 1. Remove the screw, metal strap, and plastic holder. • Ultralife lithium # U9VL 2. - Page 29 DataTrak Operation 312797D...
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Page 30: Parts
Parts Parts Cart Mount ti12632a 312797D... -
Page 31: Wall Mount
Parts Wall Mount ti12920a 312797D... -
Page 32: Stand Mount
Parts Stand Mount ti12919a 312797D... -
Page 33: G10Xxx Models
Parts NOTICE Parts List • See page 43 for mounting kits for all packages. Package Page • See page 44 for repair parts and accessories. G10xxx G15xxx G18xxx G23xxx G24xxx G28xxx G30xxx G36xxx G45xxx G48xxx G10xxx Models Ref Part Description Ref Part Description -----... -
Page 34: G15Xxx Models
Parts G15xxx Models Ref. Part Description Qty. Ref. Part Description Qty. ----- NUT, lock, M5 x 0.08 (included with Pump Assembly; see Manual 312794 Parts 2, 27 and 49) W15AAS M02LN0 x LW025A Cart Mount W15BAS M04LN0 x LW050A Wall or Stand Mount W15BBS M04LT0 x LW050A -----... -
Page 35: G18Xxx Models
Parts G18xxx Models Ref. Part Description Qty. Ref. Part Description Qty. 256390 AIR HOSE, gun (all AA packages) Pump Assembly, see Manual 312794 ----- NUT, lock, M5 x 0.08 (included with W18EAS M12LN0 x LW125A Parts 2 and 49) W18EBS M12LT0 x LW125A Cart Mount PANEL, air controls... -
Page 36: G23Xxx Models
Parts G23xxx Models Ref. Part Description Qty. Ref. Part Description Qty. ----- TUBE, inlet, hopper (included with Pump Assembly, see Manual 312794 Part 15) W23DAS M12LN0 x LW100A ----- CLIP, hose (all AA packages), see W23DBS M23LT0 x LW100A page 46 for packages of 10 PANEL, air controls ----- O-RING, hopper (included with Part... -
Page 37: G24Xxx Models
Parts G24xxx Models Ref. Part Description Qty. Ref. Part Description Qty. 256390 AIR HOSE, gun (all AA packages) Pump Assembly, see Manual 312794 ----- NUT, lock, M5 x 0.08 (included with W24FAS M18LN0 x LW150A Parts 2 and 49) W24FBS M18LT0 x LW150A Cart Mount PANEL, air controls... -
Page 38: G28Xxx Models
Parts G28xxx Models Ref. Part Description Qty. Ref. Part Description Qty. 256390 AIR HOSE, gun (all AA packages Pump Assembly, see Manual 312794 ----- NUT, lock, M5 x 0.08 (included with W28EAS M18LN0 x LW125A Parts 2 and 49) W28EBS M18LT0 x LW125A Cart Mount PANEL, air controls... -
Page 39: G30Xxx Models
Parts G30xxx Models Ref. Part Description Qty. Ref. Part Description Qty. 256410 HOPPER (includes Parts 17, 19, and Pump Assembly, see Manual 312794 W30AAS M04LN0 x LW025A ----- NUT, lock, M5 x 0.08 (included with W30ABS M04LT0 x LW025A Parts 2, 27 and 49) W30CAS M12LN0 x LW075A Cart Mount... -
Page 40: G36Xxx Models
Parts G36xxx Models Ref. Part Description Qty. Ref. Part Description Qty. ----- CLIP, hose (all AA packages), see Pump Assembly, see Manual 312794 page 46 for packages of 10 W36DAS M18LN0 x LW100A 239069 HOSE, whip (if included) W36DBS M18LT0 x LW100A 166846 ADAPTER, for whip hose PANEL, air controls... -
Page 41: G45Xxx Models
Parts G45xxx Models Ref. Part Description Qty. Ref. Part Description Qty. ----- TUBE, inlet, hopper (included with Pump Assembly, see Manual 312794 Part 15) W45BAS M12LN0 x LW050A ----- CLIP, hose (all AA packages), see W45BBS M12LT0 x LW050A page 46 for packages of 10 PANEL, air controls (includes 3b, 16, ----- O-RING, hopper (included with Part... -
Page 42: G48Xxx Models
Parts G48xxx Models Ref. Part Description Qty. Ref. Part Description Qty. ----- TUBE, inlet, hopper (included with Pump Assembly, see Manual 312794 Part 15) W48CAS M18LN0 x LW075A ----- CLIP, hose (all AA packages), see W48CBS M18LT0 x LW075A page 46 for packages of 10 PANEL, air controls (includes 3b, 16, ----- O-RING, hopper (included with Part... -
Page 43: Kits
Kits Kits Wall Mount Kit 24A578 Ref. Description Qty. SCREW, cap, M8 x 1.25 PLATE, wall mount NOTE: Mounting Arms Kit 24A371 or 24A953 (see page 46) also is required for wall mounting a package that has a control panel. ti12633a Cart Mount Kit 289694 Stand Mount Kit 24A577... -
Page 44: Pump And Gun Control Panel Kits
Kits Pump and Gun Control Panel Kits 311 307 ti13467a ti13565a M12xxx and M18xxx air motors M02xxx and M04xxx air motors Kits 24A581, 24A582, and 24A584 Kit 24A585 Ref. Part Description Qty. Ref. Part Description Qty. 301 114362 VALVE, ball 301 114362 VALVE, ball 302 15T643 SWIVEL, tee, 3/8 npt(m) x 1/2T 302 15T638 SWIVEL, tee... -
Page 45: Pump Only Control Panel Kits
Kits Pump Only Control Panel Kits 307 308 ti13566a ti13567a M12xxx and M18xxx air motors M02xxx and M04xxx air motors Kit 24A583 Kit 24A586 Ref. Part Description Qty. Ref. Part Description Qty. 301 114362 VALVE, ball 301 114362 VALVE, ball 303 061513 TUBE, nylon 1.5 ft. -
Page 46: Datatrak Kits
Kits DataTrak Kits Mounting Arms Kits Includes two mounting arms (49), 6 lock nuts (16), Kit 24A576 (with Runaway Protection) four machine screws (51), and four washers (50). Packages Wall mount packages with M02xxx or 24A371 M04xxx air motors. All stand mount packages. 24A373 Wall mount packages with M07xxx, M12xxx, 24A593... -
Page 47: Drain Valve Kit 256425
Kits Drain Valve Kit 256425 G15 and G40 Includes drain valve (41), coupling (44), and hose (45). Guns and Hoses To find the correct parts for your model, locate the gun you have. The correct hoses and related parts are listed in the table below each gun. -
Page 48: Wall Bracket Mounting Dimensions
Wall Bracket Mounting Dimensions Wall Bracket Mounting Dimensions 11 in. (279 mm) 4 in. (102 mm) ti12833a Four 0.40 in. (10 mm) mounting holes Technical Data Maximum fluid working pressure....See Models table on page 5. Maximum air inlet pressure . -
Page 49: Package Weights
Package Weights Package Weights Weight in lb (kg) Mounted pump* Mounted pump* Mounted pump siphon kit or siphon kit or hopper Mounted hopper pump* siphon kit gun and hoses Ratio, Motor, Mounted gun and Displacement Pump Pump* siphon kit fluid filter hoses fluid filter Cart Mount... -
Page 50: Graco Standard Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.