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Table of Contents
Related Manuals for Command Light CLSeries
Summary of Contents for Command Light CLSeries
- Page 1 C L S e r i e s...
- Page 2 COMMAND LIGHT THANK YOU Please allow us to express a simple thank you for investing in a COMMAND LIGHT product. As a company we are dedicated to producing the very best and most versatile flood lighting package available. We take great pride in the quality of our work and hope that you will find many years of satisfaction from the use of this equipment.
- Page 3 USER GUIDE...
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Page 4: Table Of Contents
COMMAND LIGHT Please take the time to read this manual before installing or operating the COMMAND LIGHT. Save this guide for future reference. Contents Warranty ....................................6 Breakage or Damage During Shipment ..........................7 Product Safety Precautions ..............................8 General Description and Specifications ..........................9 Operation .................................... - Page 5 USER GUIDE Troubleshooting ................................... 23 Holster Circuit Board Error Codes ........................... 24 Technical Specifications ..............................25 Dimensional Specifications ..............................26 Parts Lists - Exploded Views .............................. 27 Lower Stage Parts List A ............................27 Exploded View (Lower Stage A) ..........................28 Lower Stage Parts List B ............................
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Page 6: Warranty
COMMAND LIGHT warrants that the equipment is free from defects in materials and workmanship when used and operated for a period of five years. The responsibility of COMMAND LIGHT under this limited warranty is limited to the repair and replacement of any parts found defective. Parts must be returned to COMMAND LIGHT at 3842 Redman Drive, Ft Collins, Colorado 80524 with transportation charges prepaid (C.O.D. -
Page 7: Breakage Or Damage During Shipment
USER GUIDE Warranty/Service COMMAND LIGHT products* come with a industry leading 5 year warranty against any defects in materials and workmanship when used and operated for a period of five years. If during this time period, you have any malfunctions not related to misuse, accident, neglect, or normal wear and tear, please take the following steps in order to have your COMMAND LIGHT’s... -
Page 8: Product Safety Precautions
X Do not use a COMMAND LIGHT that has been damaged or is not fully functional, including non-working indicator lamps. X Never hold any part of the COMMAND LIGHT with a hand or foot while it is in motion. X The COMMAND LIGHT has numerous pinch points. Keep loose clothing,... -
Page 9: General Description And Specifications
The umbilical corded control unit is powered via 12 VDC eliminating hazardous voltage levels within the hand held control box. The COMMAND LIGHT is manufactured to provide years of service with a minimum of maintenance. -
Page 10: Operation
Control switches are of momentary action style and must be held in the “on” position to actuate the stages. The COMMAND LIGHT has an override system that precludes rotation of the upper stage until the lower stage has elevated approximately 16” from the nested position. When the lower stage is below 16”... -
Page 11: Returning The Light To The Nested Position
All safety precautions must be thoroughly understood before installation. Please consult the factory for additional installation information assistance. Installation Kit Included with the COMMAND LIGHT is an installation kit. Verify that the kit contains the following items: (1) 50 feet of 8GA-4 Conductor power cable... -
Page 12: Tools Required
When routing the connecting electrical wires take care to avoid sharp bends, hot components or other hazards to the wire. The COMMAND LIGHT is not designed to be operated in a raised position while the vehicle is in motion. The COMMAND LIGHT includes warning circuit wiring to enable... -
Page 13: Location Requirements
USER GUIDE Location Requirements The standard COMMAND LIGHT Models 605,607,611,615 can be mounted on any location that is 73” x 36”. The surface should be flat or have only a slight crown. For a recessed installation allow for a minimum of 86” x 48”. Consult with factory before construction of recessed installation. -
Page 14: Mounting
Attach any necessary lifting attachments to the COMMAND LIGHT. The center of gravity (balance point) is slightly behind the lower bank of lights. Slowly lift the COMMAND LIGHT and check for balanced lifting. Lower and make any necessary adjustments to the lift points. -
Page 15: Electrical Wiring
Run the control wire from the control box holster to the COMMAND LIGHT. Run the power wire from the breaker box or generator to the COMMAND LIGHT. Make the control connections in the COMMAND LIGHT entrance box. To simplify installation, remove the connector hold down screws and pull the connector out of the box slightly. -
Page 16: 220 Vac European
COMMAND LIGHT 220 VAC European If the light tower is ordered with 220 VAC (Single Hot Leg) wiring, only use a single hot conductor from the power source, the other is not needed. Holster Wiring Determine if an elevated warning device will be used in conjunction with the light tower. If a warning device will be used, use the wiring diagram on the next page, otherwise, use the wiring diagram in the back of the user guide. -
Page 17: Warning Device Installation
USER GUIDE Warning Device Installation Tools Required: " • ⁄ Flathead Screwdriver • Wire Strippers • Small Torch or Lighter Wire the gray 22-20 control cable wires to the small connectors using the wiring schematics provided. There are 2 different schematics, one is the standard version and the other is the version for dual control with wireless controllers or V-Mux control. -
Page 18: Maintenance
Position lamp tree so lamps are readily accessible. This is usually with the lower stage in the retracted position and the upper stage extended to 90˚. Disconnect the power supply from the COMMAND LIGHT. Allow sufficient time for lamps to cool. The surrounding metal lamp housing can cause serious burns. -
Page 19: Rotation Motor Replacement
USER GUIDE Center Switch Screw Rotation Motor Replacement 1.) Raise the lamp tree fully. Loosen the center switch screw. Take off the midplate covers. Carefully remove the smaller cover, maneuvering around the Turck sensor and wire. 2.) Loosen the motor screws enough to slide back and forth. - Page 20 COMMAND LIGHT 6.)Attach the wires to the new motor (the brown is negative and the red/white is positive) and connect them to the pole strip. Place the motor back into the housing and screw in all four screws. Rotate the motor so the key stock slot is facing you.
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Page 21: Center Switch Adjustment
12. If it is still hitting off center, repeat steps 3-11. If problems adjusting center still persist you may need to adjust the height on the set screw, or call Command Light at 1-800- 797-7974 to order a new switch part number 065-12884. -
Page 22: Power Failure
COMMAND LIGHT Power Failure The COMMAND LIGHT can be retracted manually if power to the unit is lost. If power loss is temporary, reestablishing power may be easier than manually retracting the light. Disconnect power source from the COMMAND LIGHT. -
Page 23: Troubleshooting
USER GUIDE Troubleshooting Problem Possible Cause Solution Unit will not extend No power to the unit Check power input connections. Incorrect installation Refer to installation instructions. Upper stage will not rotate Lower stage not raised Raise lower stage higher. " above 16 Rotation motor failure. -
Page 24: Holster Circuit Board Error Codes
COMMAND LIGHT... -
Page 25: Technical Specifications
USER GUIDE Technical Specifications – Standard AC Models (605/607/611/615) " Dimensions (with strobe and ½ mounting spacers) – May vary by model: Height(Depth) Length Width " " " Retracted 12.75 " " " Extended 10’-7 " " " Recessed installation 12.75 Minimum Weight:... -
Page 26: Dimensional Specifications
COMMAND LIGHT Specifications... -
Page 27: Parts Lists - Exploded Views
USER GUIDE Parts List (Lower Stage) -
Page 28: Exploded View (Lower Stage A)
COMMAND LIGHT Exploded View (Lower Stage) -
Page 29: Lower Stage Parts List B
USER GUIDE Parts List (Upper Stage) -
Page 30: Exploded View (Lower Stage B)
COMMAND LIGHT Exploded View (Upper Stage) -
Page 31: Upper Stage Parts List A
USER GUIDE Exploded View & Parts (Mid-Plate) - Page 32 COMMAND LIGHT Exploded View & Parts (Platform)
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Page 33: Upper Stage Parts List B
USER GUIDE Parts List (Lamptree) -
Page 34: Exploded View (Upper Stage B)
COMMAND LIGHT Exploded View (Lamptree) -
Page 35: Upper Stage Parts List C
USER GUIDE Parts List (Backlight) -
Page 36: Exploded View (Upper Stage C)
COMMAND LIGHT Exploded View (Backlight) -
Page 37: Wiring Schematics
USER GUIDE Wiring Schematics Relay Box... -
Page 38: Entrance Box (120Vac)
COMMAND LIGHT Entrance Box (120VAC) -
Page 39: Entrance Box (220Vac) Single Leg
USER GUIDE Entrance Box (220VAC) -
Page 40: Entrance Box (240Vac) Dual 120 Legs
COMMAND LIGHT Entrance Box (240VAC) -
Page 41: Holster Box Splitter Box Multiplex - Or Wireless
USER GUIDE Holster Box... -
Page 42: Dual Controller
COMMAND LIGHT... - Page 43 USER GUIDE Control Wiring...
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Page 44: Lamp Tree Backlight
COMMAND LIGHT Lamp Tree (Backlight) -
Page 45: Lamp Tree (Strobe)
USER GUIDE Lamp Tree (Strobe) -
Page 46: Midplate
COMMAND LIGHT...
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