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EVO Manufacturing
EVO-3038/3038B JL Unlimited Trail Rack
READ BEFORE INSTALLATION:
This rack has a distributed dynamic load rating of 70kg / 154lbs. Applying a bead of RTV Silicone in
drip rail before inserting rack rails is advised for higher loads/speeds. It is advised to not carry items
at high speeds that can create lift (upward force to due to wind) such as but not limited to kayaks and
surfboards etc.
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Related Manuals for EVO Manufacturing EVO-3038
Summary of Contents for EVO Manufacturing EVO-3038
- Page 1 EVO Manufacturing EVO-3038/3038B JL Unlimited Trail Rack READ BEFORE INSTALLATION: This rack has a distributed dynamic load rating of 70kg / 154lbs. Applying a bead of RTV Silicone in drip rail before inserting rack rails is advised for higher loads/speeds. It is advised to not carry items at high speeds that can create lift (upward force to due to wind) such as but not limited to kayaks and surfboards etc.
- Page 2 1. On a flat level surface. Begin by assembling the 3 inner slat assemblies. Each will consist of 2 “L” Slat pieces and 1 “T” slat pieces. Using supplied ¼” bolt, washer and flange nuts, assemble 3 sets of inner slat assemblies by installing 6 bolts on the 6 inner holes of each. The end 2 holes on each end of each slat assembly should remain without bolts at this time.
- Page 3 3. On a flat surface. Loosely assemble the perimeter sections of the rack. This consists of the Driver side plate, Passenger side plate, Front plate and Rear plate. Using the supplied ¼” bolts, washer and flange nut loosely install 2 sets at each corner. 4.
- Page 4 5. Using supplied 5/16” bolt, washer, flange nut. Install upper bolt plate and lower bolt plate as shown. Install bolt from inside toward the outside. Tighten bolts. Do this at all 4 ends.
- Page 5 6. With rack loosely assembled and upside down. Flip over if needed. Install/press on edge trim on driver side plate edge end to end. Trim and use remainder to repeat on passenger side plate. 7. This may require 2 or more people. Flip rack with top up. Lift over jeep hard top and set into place on into the drip rail.
- Page 6 10. Tighten all loose bolts.
- Page 8 Recommended Torque Grade 2 Grade 5 Grade 8 18-8 S/S Bronze Brass Size Coarse Fine Coarse Fine Coarse Fine Coarse Fine Coarse Fine Coarse Fine 19.8 18.4 16.2 #10* 22.8 31.7 21.2 29.3 18.6 25.9 5/16 11.8 10.3 10.9 7/16 9/16 1†...
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